{"product_id":"htd-5m-timing-belt-pulley-expansion-sleeve-27mm","title":"HTD-5M 46T-60T Timing Belt Pulley With Expansion\/Tension Sleeve Teeth Width 27mm","description":"\u003cdiv class=\"hdiy-desc\"\u003e\n\u003cdiv class=\"hdiy-overview\"\u003e\n\u003ch2\u003eHTD-5M Timing Belt Pulley with Expansion Sleeve — Precise, Slip-Free Power Transmission\u003c\/h2\u003e\n\u003cp\u003eWhen a misaligned or slipping pulley brings your CNC router, 3D printer, or automation rig to a halt, the root cause is almost always a poorly fitted bore. Engineers, robotics builders, and machine designers who need a repeatable, zero-backlash connection between shaft and pulley turn to the HTD-5M timing belt pulley with expansion sleeve — a solution that clamps concentrically without keyways or set-screw damage.\u003c\/p\u003e\n\u003cp\u003eEach pulley is machined from aluminum alloy and features an integrated expansion (tension) sleeve that locks onto the shaft bore with uniform radial clamping force. The tooth profile follows the HTD-5M standard: 5 mm pitch, 27 mm tooth width, available in 46T, 48T, 50T, and 60T tooth counts. Sleeve bore options span 5 mm to 32 mm (approximately 0.197\" to 1.260\"), covering the most common motor and gearbox shaft diameters used in light-to-medium industrial and maker applications.\u003c\/p\u003e\n\u003cp\u003eTypical use cases include synchronous belt drives on CNC gantry axes where repeatable positioning is critical, stepper and servo motor output shafts in desktop automation equipment, and replacement or upgrade pulleys for 3D printer extruder and motion systems requiring HTD-5M belt compatibility.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"hdiy-compat\"\u003e\n\u003cspan class=\"hdiy-compat-icon\"\u003e⚙️\u003c\/span\u003e \u003cstrong\u003eCompatible with:\u003c\/strong\u003e HTD-5M synchronous timing belts, 27 mm belt width. Shaft bore range 5–32 mm. Tooth counts: 46T, 48T, 50T, 60T.\u003c\/div\u003e\n\u003ch2\u003e✅ Key Features of These HTD-5M Timing Belt Pulleys\u003c\/h2\u003e\n\u003cdiv class=\"hdiy-features\"\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e🔩\u003c\/span\u003e \u003cstrong\u003eExpansion Sleeve Clamping\u003c\/strong\u003e\n\u003cp\u003eThe integrated tension sleeve distributes clamping force evenly around the shaft, eliminating the shaft damage and micro-slip common with set-screw designs.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e📐\u003c\/span\u003e \u003cstrong\u003eHTD-5M Profile, 27 mm Width\u003c\/strong\u003e\n\u003cp\u003eMachined to the HTD-5M tooth standard with a 5 mm pitch and 27 mm tooth width for direct compatibility with standard HTD-5M belts.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e🎯\u003c\/span\u003e \u003cstrong\u003eWide Bore Selection (5–32 mm)\u003c\/strong\u003e\n\u003cp\u003e21 sleeve bore sizes from 5 mm to 32 mm let you match the pulley directly to your motor or gearbox shaft without custom machining.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e⚖️\u003c\/span\u003e \u003cstrong\u003eFour Tooth Count Options\u003c\/strong\u003e\n\u003cp\u003eChoose 46T, 48T, 50T, or 60T to dial in your drive ratio. Higher tooth counts reduce belt wrap angle stress on smaller shafts.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e🏗️\u003c\/span\u003e \u003cstrong\u003eAluminum Alloy Construction\u003c\/strong\u003e\n\u003cp\u003eLightweight yet rigid aluminum alloy body keeps rotational inertia low — important for servo-driven axes that require fast acceleration and deceleration.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cspan class=\"hdiy-icon\"\u003e🔄\u003c\/span\u003e \u003cstrong\u003eDrop-In Replacement Geometry\u003c\/strong\u003e\n\u003cp\u003eStandard HTD-5M tooth geometry means these pulleys interchange with existing belt drive assemblies without re-routing or re-tensioning the belt system.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003ch2\u003e📐 Technical Specifications — HTD-5M Timing Belt Pulley\u003c\/h2\u003e\n\u003cdiv class=\"hdiy-table-wrap\"\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eBelt Profile\u003c\/th\u003e\n\u003ctd\u003eHTD-5M\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eBelt Pitch\u003c\/th\u003e\n\u003ctd\u003e5 mm (0.197\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTooth Width\u003c\/th\u003e\n\u003ctd\u003e27 mm (1.063\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eNumber of Teeth\u003c\/th\u003e\n\u003ctd\u003e46T \/ 48T \/ 50T \/ 60T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSleeve Bore Range\u003c\/th\u003e\n\u003ctd\u003e5 mm – 32 mm (0.197\" – 1.260\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eBore Options\u003c\/th\u003e\n\u003ctd\u003e5, 6, 6.35, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 20, 22, 24, 25, 28, 30, 32 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMounting Type\u003c\/th\u003e\n\u003ctd\u003eExpansion \/ Tension Sleeve\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMaterial\u003c\/th\u003e\n\u003ctd\u003eAluminum Alloy\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFinish\u003c\/th\u003e\n\u003ctd\u003eSee variant options\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOuter Diameter\u003c\/th\u003e\n\u003ctd\u003eSee variant options\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHub Length\u003c\/th\u003e\n\u003ctd\u003eSee variant options\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWeight\u003c\/th\u003e\n\u003ctd\u003eSee variant options\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"hdiy-faq\"\u003e\n\u003ch2\u003e❓ Frequently Asked Questions\u003c\/h2\u003e\n\u003cdetails\u003e\n\u003csummary\u003eHow do I choose the right tooth count (46T, 48T, 50T, or 60T)?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eThe tooth count determines your drive ratio when paired with a specific belt length and a second pulley. A higher tooth count (e.g., 60T) gives a larger pitch diameter, which reduces belt wrap stress and is better suited for high-torque, lower-speed applications. A lower tooth count (e.g., 46T) produces a smaller pitch diameter, useful when space is limited. Calculate your required ratio by dividing the driven pulley tooth count by the driving pulley tooth count.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eWhich sleeve bore size should I select for my motor shaft?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eSelect the bore that matches your motor or gearbox output shaft diameter exactly. Common stepper motor shafts are 5 mm, 6 mm, or 6.35 mm (1\/4\"). Servo motors often use 8–14 mm shafts. Measure your shaft with calipers before ordering. The expansion sleeve clamps concentrically, so the bore must match the shaft — do not select an oversized bore and expect the sleeve to compensate.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eHow strong is the expansion sleeve connection compared to a set-screw?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eAn expansion sleeve distributes clamping force uniformly around the shaft circumference, which typically delivers higher torque transmission capacity and better concentricity than a single set-screw. Set-screws concentrate stress at one point and can cause shaft indentation over time. The expansion sleeve is the preferred mounting method for applications requiring precise, repeatable positioning such as CNC axes.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eIs this pulley compatible with HTD-5M belts of any width?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eThis pulley is designed for HTD-5M belts with a 27 mm width. Using a narrower belt (e.g., 15 mm or 20 mm) is mechanically possible but reduces the load-carrying capacity and may cause uneven belt wear. Using a wider belt is not recommended as it will overhang the tooth face. For best results, match the belt width to the 27 mm tooth width of this pulley.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eWhat material is the pulley made from, and will it corrode?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eThe pulley body is machined from aluminum alloy, which forms a natural oxide layer that provides moderate corrosion resistance in dry and indoor environments. For outdoor or high-humidity applications, consider applying a light coating of corrosion inhibitor. Aluminum is not recommended for direct contact with strong acids or alkalis without additional surface treatment.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eCan I use this pulley as a direct replacement for an existing HTD-5M pulley on my machine?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eYes, provided the tooth count and belt width match your existing setup. The HTD-5M tooth profile is standardized, so these pulleys are dimensionally interchangeable with other HTD-5M pulleys of the same tooth count. Verify the pitch diameter and shaft bore before installing. The expansion sleeve mounting method may differ from your original pulley's set-screw or keyway design, but the belt engagement geometry will be identical.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003cdetails\u003e\n\u003csummary\u003eWhat is the difference between the 46T and 60T variants in terms of physical size?\u003c\/summary\u003e\n\u003cdiv class=\"hdiy-faq-body\"\u003e\n\u003cp\u003eThe pitch diameter of an HTD-5M pulley is calculated as: Pitch Diameter = (Number of Teeth × Pitch) ÷ π. For 46T: approximately 73.2 mm (2.88\"). For 48T: approximately 76.4 mm (3.01\"). For 50T: approximately 79.6 mm (3.13\"). For 60T: approximately 95.5 mm (3.76\"). Choose based on the available space in your drive assembly and the belt ratio you need.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/details\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"hdiy-cta\"\u003e🛒 Select your Number of Teeth and Sleeve Bore above, then add to cart.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp\u003e \u003c\/p\u003e","brand":"HomeDIYer","offers":[{"title":"5M46T \/ 5mm \/ 1Pcs","offer_id":52445593174290,"sku":"FXL5M46TC27D5FFx1","price":46.77,"currency_code":"USD","in_stock":true},{"title":"5M46T \/ 6mm \/ 1Pcs","offer_id":52445593207058,"sku":"FXL5M46TC27D6FFx1","price":46.77,"currency_code":"USD","in_stock":true},{"title":"5M46T \/ 6.35mm \/ 1Pcs","offer_id":52445593239826,"sku":"FXL5M46TC27D6.35FFx1","price":46.77,"currency_code":"USD","in_stock":true},{"title":"5M46T \/ 8mm \/ 1Pcs","offer_id":52445593272594,"sku":"FXL5M46TC27D8FFx1","price":46.63,"currency_code":"USD","in_stock":true},{"title":"5M46T \/ 9mm \/ 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