475mm Wide Heat Shrink Tubing for Battery Wraps & Sleeve Insulation

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Beschreibung

475mm Wide Heat Shrink Tubing — Reliable Insulation for Battery Packs & DIY Builds

Building or repairing a battery pack shouldn't mean wrestling with tubing that's too narrow, too short, or too flimsy to do the job. Whether you're a hobbyist assembling an e-bike battery, a technician refurbishing power tool packs, or a maker working on a custom energy storage project, getting a clean, secure wrap matters — both for safety and for a professional finish.

This heat shrink tubing comes in a 475mm flat width, which expands to cover large-diameter battery modules and multi-cell assemblies. Each piece is available in lengths of 1 meter (≈39.4"), 2 meters (≈78.7"), and 3 meters (≈118.1"), and in your choice of Black or Blue. The tubing is made from flexible, electrically insulating material — typically polyolefin or PVC — and shrinks down uniformly when heat is applied, conforming tightly to the surface beneath.

Typical applications include wrapping lithium-ion battery modules for e-bikes and scooters, insulating bus bar assemblies in DIY power walls, bundling and protecting wire harnesses in automotive or marine builds, and adding a clean outer sleeve to repaired or rebuilt battery packs. The wide flat width makes it especially useful as a large battery pack heat shrink sleeve where standard narrow tubing falls short.

🔵 Compatibility Note: This tubing is sized for large-format battery modules and multi-cell assemblies. Verify your pack's outer circumference against the 475mm flat width before ordering. For individual 18650 or 21700 cells, see our smaller-diameter options.

✅ Key Features of These 475mm Heat Shrink Tubing Sleeves

  • 📏Wide 475mm Flat Width — Designed to cover large battery modules and multi-cell pack assemblies where standard narrow tubing won't reach.
  • 🔥Uniform Heat Shrink Performance — Shrinks evenly around the target surface when heat is applied, creating a snug, wrinkle-free insulating sleeve for battery wraps and wire bundles.
  • Electrical Insulation — Provides a protective dielectric barrier, reducing the risk of short circuits in battery pack builds and exposed conductor assemblies.
  • ✂️Cut-to-Length Flexibility — Available in 1 m, 2 m, and 3 m lengths; easily trimmed with scissors before shrinking so you get exactly the coverage you need without waste.
  • 🎨Two Color Options for Easy Identification — Black and Blue variants share identical material properties, letting you color-code battery packs, circuits, or wire groups for faster identification during assembly or maintenance.
  • 🛡️Abrasion & Moisture Resistance — The outer sleeve adds a layer of protection against surface abrasion and light moisture exposure, helping extend the service life of wrapped components in demanding DIY environments.

📐 Technical Specifications — Heat Shrink Tubing Sleeve

Product Type Heat Shrink Tubing / Battery Wrap Sleeve
Flat Width 475mm (≈18.7")
Available Lengths 1 m (≈39.4"), 2 m (≈78.7"), 3 m (≈118.1")
Colors Black, Blue
Shrink Ratio Typically 2:1 (confirm with product spec sheet)
Activation Temperature Typically 90°C–120°C (194°F–248°F)
Material See variant options (typically Polyolefin or PVC)
Wall Thickness (after shrink) See variant options
Voltage Rating Contact us to confirm
Suitable For Battery packs, wire harnesses, bus bars, DIY insulation
Application Method Heat gun (recommended) or controlled heat source
Country of Origin See variant options
⚠️ Spec Confirmation: Wall thickness, voltage rating, and exact material grade vary by production batch. If your application has strict electrical or thermal requirements, contact us before ordering to confirm the current spec sheet.

❓ Frequently Asked Questions

How do I choose the right length of heat shrink tubing?

Measure the total length of the area you need to cover, then add at least 10–15% extra to account for shrinkage and overlap. For battery packs, measure the full cell or module length. Available options are 1 meter (≈39.4"), 2 meters (≈78.7"), and 3 meters (≈118.1"). If you're unsure, ordering the next size up gives you room to trim.

What is the shrink ratio, and how much will the diameter change?

This type of tubing typically has a 2:1 shrink ratio, meaning it shrinks to approximately half its original expanded diameter when heat is applied. At a 475mm flat width, the expanded circumference is approximately 950mm — after shrinking, it will conform tightly around the target object. Always verify your pack's outer circumference fits within the expanded diameter before cutting.

Can this tubing be used outdoors or in wet environments?

Standard heat shrink tubing generally provides moisture resistance suitable for indoor and light outdoor use. It is not typically rated for full submersion. For applications exposed to heavy moisture, rain, or condensation, an adhesive-lined (dual-wall) heat shrink is generally recommended. Contact us to confirm the moisture rating for this specific product.

What temperature do I need to shrink this tubing, and can I use a hair dryer?

Activation typically occurs between 90°C–120°C (194°F–248°F). A heat gun on a low or medium setting is the most reliable tool. A hair dryer may not reach sufficient temperature for full, even shrinkage and is generally not recommended for large-diameter tubing. Avoid open flames, which can cause scorching or uneven results.

Is this compatible with 18650, 21700, or other standard cylindrical battery cells?

At 475mm flat width, this tubing is designed for large battery modules and multi-cell pack assemblies — not individual small-format cells like 18650 or 21700. It is generally suited for wrapping grouped cell assemblies, bus bar insulation, or full pack outer sleeves. For individual cell wraps, see our smaller-diameter heat shrink options.

Does the color (Black vs. Blue) affect electrical or thermal performance?

No. Both Black and Blue variants are made from the same base material and offer identical insulation and shrink characteristics. Color selection is purely for visual identification, organization, or aesthetic preference — useful when color-coding different circuits or battery strings in a multi-pack build.

Can I cut this tubing to a custom length before shrinking?

Yes. Cut the tubing with sharp scissors or a utility knife before applying heat. Cut slightly longer than your target coverage area, slide it into position, then apply heat evenly from one end to the other. Once shrunk, the tubing cannot be repositioned, so confirm placement before heating.

🛒 Select your color and length above, then add to cart — ships from our US warehouse.

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