1. Product core introduction
HomeDIYer presents the 2.5 - 70mm² tinned copper wiring loom for use in a variety of scenarios such as battery terminals and wire soldering cable connections. Made of high-quality tinned copper, they are designed to provide a reliable solution for all types of electrical connection needs, whether for DIY projects, automotive repairs or industrial applications, ensuring a safe and efficient electrical connection, and are the ideal choice for stable power transmission.
2. The main characteristics of the product
Wide range of sizes: A wide range of sizes from 2.5mm² to 70mm² is available to meet the needs of connecting wires of different diameters. Whether it is thin control lines or heavy power transmission cables, you can find the right size of tinned copper wiring loom to ensure a tight and solid connection, effectively avoiding poor contact and heat generation caused by mismatched connections, optimising the connection performance of the electrical system and improving overall operational efficiency and safety.
Excellent conductivity: the use of high-purity copper as a conductor, and after tin-plating treatment, not only has the good conductivity of copper itself, can minimise energy loss in the process of power transmission, to ensure that the current is stable and efficient transmission, and tin-plated layer further enhances the conductor's oxidation and corrosion resistance, to maintain long-term stability of the conductive properties, even in harsh environmental conditions, can also ensure that the Even under harsh environmental conditions, it can ensure the reliability of the electrical connection and provide strong support for the normal operation of the equipment.
Outstanding corrosion resistance: The tinned layer forms a dense protective film on the copper surface, effectively resisting moisture, oxidation, chemical corrosion and other environmental factors, preventing copper rust and corrosion, extending the service life of the wiring loom. This enables the product to maintain good performance in outdoor, industrial environments and places containing corrosive gases or liquids, reduces the risk of connection failure due to corrosion, reduces maintenance costs and the frequency of replacement, and ensures the long-term stable operation of the electrical system.
Sturdy and durable structural design: the wiring loom adopts a sturdy ring structure with good mechanical strength and stability, able to withstand a certain degree of tension, torsion and vibration, not easy to deform or damage. After the wires are connected, it can tightly wrap around the wires to ensure a firm and reliable connection, prevent loosening and falling off, and even if it is subject to external forces during the operation of the equipment, it can also maintain a stable electrical connection, safeguard the continuity and safety of power transmission, and provide a solid physical foundation for the reliable operation of various types of electrical equipment.
3. Product use scene
DIY electrical projects: homemade power supply, power tool modification, smart home equipment construction, etc., for connecting batteries, wires and various electronic components. Its various specifications and reliable performance facilitate users to flexibly match the wires according to different circuit designs and wire diameter requirements, ensure stable and reliable electrical connections between various components, realise the expected functions of the project, stimulate the creativity and practical ability of DIY enthusiasts, and improve the quality and safety of homemade projects.
Automotive electrical system repair and modification: Reliable cable connection is required for the connection between the car battery, starter motor, generator, car electrical appliances and other equipment, as well as for the modification projects of the car audio system, lighting system and so on. Tin-plated copper wiring loom can adapt to the high temperature, vibration and complex electromagnetic environment in the engine compartment of the car, ensure stable transmission of electricity, avoid electrical failures due to poor connection, improve the reliability and performance of the automotive electrical system, guarantee the normal driving of the car and the stable operation of various electronic equipment, and meet the pursuit of personalisation and functionality of the car owners.
Industrial electrical equipment installation and maintenance: In the industrial field, it is widely used in the wiring of all kinds of electrical equipment, such as motor control, welding machine, distribution cabinet, industrial automation production line and so on. It can withstand high current and high voltage working conditions, as well as dust, oil, humidity and chemical erosion in the industrial environment, ensure the long-term stable operation of industrial equipment, reduce downtime and production losses caused by connection problems, improve the efficiency and safety of industrial production, and provide key support for the normal production and operation of industrial enterprises!
4. Product use instructions
Preparation before installation:
Check the appearance of the wiring loom for any defects such as breakage, deformation, peeling of the tinned layer, oxidation of the copper material, etc. If there are any problems, contact the supplier for replacement in time to ensure that the quality of the tinned copper wiring loom used is intact and undamaged.
According to the specifications of the wire and application scenarios, select the appropriate specifications of the wiring loom, and prepare the appropriate installation tools, such as crimping pliers, spanners, wire stripping pliers, welding equipment, etc., to ensure that the precision and applicability of the tools, so as to avoid damage to the wiring loom in the installation process.
Installation and Connection:
Use wire strippers to strip the insulation of the wires to an appropriate length, exposing clean copper wires, the length of which depends on the size of the wiring loom and the connection requirements, generally about 1/2 to 2/3 of the length of the wiring loom.
Insert the stripped wire into the hole in the terminal ring, making sure that the wire is fully inserted to the bottom and in close contact with the inside of the ring. If the connection is to be soldered, use the appropriate solder and soldering process to firmly weld the wires to the terminal ring to ensure that the solder joints are full, smooth and free of false soldering; if the connection is to be made by crimping, use crimping pliers to crimp the terminal ring on the wires so that the metal part of the ring fully wraps around the wires to form a tight mechanical connection and prevent loosening.
When connecting multiple wiring loops or connecting with other electrical components, ensure the correctness and firmness of the connection, and operate in accordance with the wiring diagram of the electrical system and the connection specifications to avoid problems such as connecting the wrong wire and short circuit. After the connection is completed, you can gently pull the wires to check whether the connection is firm, but be careful not to use excessive force to avoid damaging the connection parts.
Precautions for use:
During use, avoid the wiring loom being pulled, twisted or hit by excessive external force, which may lead to loose, deformed or damaged connections. If signs of looseness are found in the wiring loom, stop using it and recheck and reinforce the connection.
Regularly check the connection parts and overall appearance of the wiring loom to see if there is any heat, oxidation, corrosion, looseness, etc., especially after use in high current, high humidity or harsh environmental conditions, it is more important to strengthen the inspection efforts. If problems are found, appropriate measures should be taken in a timely manner to repair or replace them to ensure the safety and reliability of the electrical connection.
