Aluminum Sheet Plate Round Blank Discs Thick 0.5mm -10mm Diameter Ø50mm - Ø300mm

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Description

Aluminum Round Blank Discs — Precision-Cut Sheet Plate for DIY & Fabrication

When a project calls for a flat, circular aluminum blank and standard stock just won't cut it, finding the right diameter and thickness in one place becomes a real challenge. Whether you're a hobbyist machinist, a small-batch fabricator, or a hands-on DIYer, these aluminum round blank discs give you a clean, ready-to-use starting point without the waste of cutting down full sheet stock.

Each disc is cut from flat aluminum sheet plate and is available in three alloy grades — 1060, 5020, and 6061 — with diameters ranging from Ø50mm to Ø300mm (approximately 2" to 11.8") and thicknesses from 0.5mm to 10mm (approximately 0.02" to 0.39"). Sold in packs of 1, 2, 3, or 5 pieces depending on the size selected.

Typical applications include custom gaskets and spacers, heat sink blanks, decorative medallions, speaker grille backplates, rotary encoder discs, and general workshop prototyping where a flat aluminum round blank disc is the starting geometry.

⚙️ Compatibility: Suitable for CNC machining, laser cutting, drilling, anodizing, and powder coating. 1060 is softest and most formable; 5020 offers improved corrosion resistance; 6061 provides the highest strength-to-weight ratio among the three grades.

✅ Key Features of These Aluminum Round Blank Discs

  • 📏 Wide size range: Diameters from Ø50mm to Ø300mm (2"–11.8") and thicknesses from 0.5mm to 10mm (0.02"–0.39") cover the majority of DIY and light-industrial use cases.
  • 🔩 Three alloy grades: 1060 Aluminum for easy forming and bending; 5020 Aluminum for improved corrosion resistance in marine or outdoor environments; 6061 Aluminum for structural applications requiring higher tensile strength.
  • ✂️ Flat, clean-cut blanks: Each disc arrives as a flat round blank with consistent thickness, ready for secondary operations such as drilling, turning, milling, or anodizing.
  • 📦 Flexible pack quantities: Available in 1, 2, 3, or 5-piece packs so you can order exactly what your project requires without overstocking.
  • ⚖️ Lightweight material: Aluminum's low density makes these discs easy to handle and integrate into weight-sensitive assemblies such as drones, robotics, and portable fixtures.
  • 🔄 Versatile secondary processing: Compatible with standard workshop tools — drill press, lathe, angle grinder, and CNC router — and accepts common surface treatments including anodizing, painting, and powder coating.

📐 Technical Specifications — Aluminum Round Blank Discs

Product Type Aluminum Round Blank Disc / Flat Sheet Plate Circle
Available Alloys 1060 Aluminum, 5020 Aluminum, 6061 Aluminum
Diameter Range Ø50mm – Ø300mm (approx. 2" – 11.8")
Thickness Range 0.5mm – 10mm (approx. 0.02" – 0.39")
Shape Round / Circular Blank
Surface Finish Mill finish (uncoated, unpolished)
Pack Quantity See variant options (1, 2, 3, or 5 pcs)
Machinability 1060: Excellent formability; 5020: Good; 6061: Good with standard tooling
Corrosion Resistance 1060: Good; 5020: Very good; 6061: Good (anodizing recommended for harsh environments)
Typical Tensile Strength 1060: ~75 MPa; 5020: ~195 MPa; 6061: ~270 MPa (T6 condition)
Weight per Piece See variant options (varies by diameter and thickness)

❓ Frequently Asked Questions

Which alloy grade should I choose — 1060, 5020, or 6061?

Choose 1060 Aluminum if you need to bend, spin, or form the disc without cracking — it's the softest and most workable of the three. Choose 5020 Aluminum if the disc will be exposed to moisture, salt air, or outdoor conditions, as it offers improved corrosion resistance. Choose 6061 Aluminum if you need the highest structural strength, such as for load-bearing brackets, structural spacers, or parts that will be machined to tight tolerances.

What thickness should I select for my application?

Thinner discs (0.5mm–1mm) are suited for lightweight covers, decorative applications, and gaskets. Mid-range thicknesses (1.2mm–3mm) work well for general fabrication, spacers, and heat sinks. Thicker discs (4mm–10mm) are appropriate for structural components, machined parts, and applications requiring rigidity. If you're unsure, consider the load, the fastener size, and whether the disc will be further machined.

Are these discs compatible with anodizing or powder coating?

Yes. All three alloy grades — 1060, 5020, and 6061 — can be anodized. 6061 typically produces the most consistent anodized finish due to its alloy composition. Powder coating is also compatible with all grades after proper surface preparation (degreasing and etching). Note that the discs arrive in mill finish and are not pre-treated.

Can I machine these discs on a lathe or CNC router?

Yes. All three grades machine well with standard carbide or HSS tooling. 1060 is the easiest to machine but may produce longer chips; use appropriate chip-breaking techniques. 5020 and 6061 both machine cleanly with standard feeds and speeds. Ensure the disc is securely fixtured before machining, especially for thinner gauges.

How do I select the right diameter for my project?

Select a diameter slightly larger than your finished part size to allow for machining, drilling, or trimming. For example, if your finished part needs to be Ø95mm, select the Ø100mm disc. Available diameters are Ø50, 60, 80, 100, 120, 150, 200, and 300mm. If your required size falls between two options, always round up to the next available diameter.

What is the difference between 1060 and 5020 aluminum in terms of corrosion resistance?

1060 Aluminum is commercially pure aluminum (99.6% Al) with good general corrosion resistance in dry indoor environments. 5020 Aluminum is a magnesium-alloyed grade specifically formulated for improved resistance to saltwater and marine atmospheres. If your application involves outdoor exposure, coastal environments, or contact with moisture over time, 5020 is the more appropriate choice.

How many pieces are included per order?

Pack quantity varies by the size variant selected. Smaller and thinner discs are available in packs of 2, 3, or 5 pieces. Larger and thicker discs are typically sold as single pieces. The exact quantity is shown in the Qty(pcs) variant selector above the Add to Cart button — please confirm your selection before ordering.

🛒 Select your Size, Material, and Qty above, then add to cart.

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