Beryllium Copper Sheet Metal Plate Flat Panel Beryllium Bronze Thick 1.5mm~5mm

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Sale price$18.89 USD
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In stock (500 units), ready to be shipped

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Description

Beryllium Copper Sheet Metal — Precision-Cut C17200 Flat Panels for Electrical, Mechanical & Spring Applications

Engineers, machinists, and electronics fabricators who work with high-conductivity spring materials know the frustration of sourcing flat stock that holds tight dimensional tolerances without warping or work-hardening unpredictably. These beryllium copper sheet metal plates are cut for professionals who need reliable, repeatable material performance across electrical contacts, shielding, tooling fixtures, and precision spring components.

Each panel is made from C17200 beryllium copper alloy (nominally 1.8–2.0% Be), delivering a combination of electrical conductivity (~22% IACS), tensile strength (typically 1,100–1,400 MPa in aged condition), and non-sparking characteristics that standard brass or phosphor bronze cannot match. Panels are available in widths and lengths of 100×100 mm (3.94″×3.94″), 100×200 mm (3.94″×7.87″), and 200×200 mm (7.87″×7.87″), with thickness options spanning 0.5 mm to 5 mm (0.020″–0.197″).

Typical use cases include fabricating electrical contact springs and relay blades, machining non-sparking tooling inserts for hazardous environments, constructing EMI/RFI shielding enclosures, and prototyping precision mechanical components where fatigue resistance and dimensional stability are critical. The flat, shear-cut surface finish reduces secondary prep time before milling, EDM, or stamping operations.

⚙️ Compatibility Note: These panels are compatible with standard CNC milling, wire EDM, laser cutting, and waterjet processes. Beryllium copper dust and fumes require proper PPE and ventilation — consult applicable safety data sheets before machining.

✅ Key Features of These Beryllium Copper Sheet Metal Plates

  • 🔩C17200 Alloy Composition — Nominally 1.8–2.0% beryllium content delivers the alloy's characteristic combination of spring strength, hardness (typically 36–42 HRC aged), and non-magnetic behavior.
  • High Electrical Conductivity — Approximately 22% IACS conductivity makes these panels suitable for electrical contact springs, bus bars, and connector stock where both conductivity and mechanical resilience are required.
  • 📐Multiple Size & Thickness Options — Choose from 100×100, 100×200, or 200×200 mm footprints with thicknesses from 0.5 mm to 5 mm, allowing you to select the closest stock size to your finished part dimensions and minimize material waste.
  • 🛡️Non-Sparking & Non-Magnetic — Beryllium copper is the material of choice for tooling and fixtures used in explosive or flammable environments, meeting the non-sparking requirements of ATEX and similar safety standards.
  • 🔬Flat Shear-Cut Surface — Panels are supplied with a flat, shear-cut finish suitable for direct use in EDM, milling, or stamping without additional surface preparation in most applications.
  • 🔄Fatigue & Corrosion Resistance — C17200 exhibits excellent fatigue life under cyclic loading and resists corrosion in most industrial environments, extending service life in spring and contact applications.

📐 Technical Specifications — Beryllium Copper Sheet Metal

Alloy Designation C17200 (CuBe2)
Beryllium Content Nominally 1.8–2.0%
Temper / Condition See variant options
Width Options 100 mm (3.94″) / 200 mm (7.87″)
Length Options 100 mm (3.94″) / 200 mm (7.87″)
Thickness Range 0.5 mm – 5 mm (0.020″ – 0.197″)
Electrical Conductivity ~22% IACS (aged condition)
Tensile Strength (aged) Typically 1,100–1,400 MPa
Hardness (aged) Typically 36–42 HRC
Density ~8.25 g/cm³
Non-Sparking Yes
Non-Magnetic Yes
Surface Finish Shear-cut flat
Quantity per Order 1 Pcs

❓ Frequently Asked Questions

How do I choose the right thickness for my application?

Thickness selection depends on the required spring force, current-carrying capacity, and machining allowance. For electrical contact springs and relay blades, 0.5–1 mm is typical. For structural shielding panels or tooling inserts, 1.5–3 mm provides better rigidity. For heavy-duty fixtures or wear pads, 3–5 mm stock is recommended. If you are unsure, contact us with your load and deflection requirements.

What is the difference between C17200 beryllium copper and standard brass or phosphor bronze?

C17200 beryllium copper offers significantly higher tensile strength (up to 1,400 MPa aged vs. ~500 MPa for brass) and superior fatigue resistance, making it suitable for high-cycle spring applications. It also provides better electrical conductivity than phosphor bronze (~22% IACS vs. ~15% IACS) while maintaining comparable spring characteristics. The trade-off is higher material cost and the need for proper machining safety precautions due to beryllium content.

Is beryllium copper safe to machine and handle?

Solid beryllium copper panels are safe to handle with normal precautions. The health risk arises during machining, grinding, or sanding, which can generate beryllium-containing dust or fumes. Always machine in a well-ventilated area or with local exhaust ventilation, use appropriate respiratory protection (P100 respirator minimum), and follow your facility's beryllium safety program. Consult the material Safety Data Sheet (SDS) before beginning any machining operations.

Will these panels work with laser cutting or wire EDM?

Yes. C17200 beryllium copper is compatible with wire EDM, CNC milling, waterjet cutting, and laser cutting. Wire EDM is particularly well-suited for intricate profiles without generating airborne dust. Laser cutting requires fume extraction rated for beryllium compounds. Waterjet cutting is a preferred method for minimizing airborne particulate. Always verify your equipment's compatibility with copper alloys before processing.

Can I use these sheets for EMI/RFI shielding enclosures?

Yes. Beryllium copper's combination of electrical conductivity (~22% IACS) and spring-back properties makes it a standard material for EMI/RFI shielding gaskets, finger stock, and enclosure panels. The spring temper variants maintain consistent contact pressure against mating surfaces, which is critical for effective shielding attenuation. Select a thickness appropriate for your enclosure's structural requirements — typically 0.5–1.5 mm for gasket-style applications.

Are these panels supplied in the aged (hardened) condition or solution-annealed?

Please refer to the variant options or contact us to confirm the temper/condition of the specific size you are ordering. C17200 is commonly supplied in either the solution-annealed (soft, formable) condition or the aged/precipitation-hardened condition. If your application requires a specific temper — for example, AT (aged) for maximum strength or A (annealed) for forming before aging — please confirm before ordering.

What size should I order if my finished part is slightly smaller than the panel dimensions?

Select the next panel size up from your finished part dimensions to allow for saw kerf, fixturing, and any surface cleanup. For example, if your finished part is 90×90 mm, the 100×100 mm panel provides approximately 5 mm of allowance per edge — sufficient for most milling or EDM setups. For parts requiring multiple pieces from a single panel, calculate your nesting layout before selecting the panel size.

🛒 Select your Size (Width × Length × Thickness) above, then add to cart.

 

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