Gray PVC Heat Shrink Tubing — 17mm to 400mm Flat Width, Battery & Wire Insulation Sleeve

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Description

 

Gray PVC Heat Shrink Tubing — Reliable Insulation for Battery Packs, Wire Bundles & Cable Assemblies

Whether you're rebuilding a lithium battery pack, organizing a dense wire harness, or protecting exposed conductors in an electronics project, finding heat shrink tubing in exactly the right width is often the hardest part. Undersized tubing won't slide over your assembly; oversized tubing leaves gaps that defeat the purpose. This gray PVC heat shrink tubing is stocked in an unusually wide range of flat widths — from 17mm (≈0.67") all the way to 400mm (≈15.75") — so hobbyists, EV builders, electricians, and industrial technicians can all find the precise fit they need without compromise.

Each order is a continuous length of gray PVC heat shrink tubing, available in flat widths of 17mm, 23mm, 27mm, 29.5mm, 31mm, 36mm, 43mm, 50mm, 60mm, 66mm, 80mm, 85mm, 91mm, 95mm, 103mm, 110mm, 115mm, 125mm, 130mm, 140mm, 150mm, 160mm, 170mm, 180mm, 200mm, 210mm, 220mm, 242mm, 250mm, 258mm, 280mm, 300mm, and 400mm. Length options are 1 Meter (≈3.3 ft), 2 Meter (≈6.6 ft), 5 Meter (≈16.4 ft), 10 Meter (≈32.8 ft), and 20 Meter (≈65.6 ft). The tubing is made from PVC (polyvinyl chloride), which offers good dielectric strength, flexibility after shrinking, and a clean matte-gray finish. It typically operates with a 2:1 shrink ratio, activating at approximately 90–120°C (194–248°F).

Typical use cases include wrapping 18650 and 21700 lithium battery cell packs for DIY e-bike and power tool battery rebuilds, sleeving wire looms and cable bundles in automotive and marine electrical systems, and providing strain relief and insulation on connector terminations in industrial control panels. The wide flat-width range also makes this tubing a go-to choice for large-format applications like bus bar insulation and hydraulic hose protection.

ℹ️ Sizing note: Flat width ≈ (object circumference) ÷ 2. For a 20mm diameter cylinder, choose at least a 32mm flat width. When in doubt, size up — the tubing shrinks to roughly half its flat width. See the FAQ below for a full sizing guide.

✅ Key Features of These Gray PVC Heat Shrink Tubes

  • 📐 33 Flat-Width Options in One Listing — From 17mm (≈0.67") to 400mm (≈15.75"), covering small wire bundles up to large battery modules and bus bars without needing multiple suppliers.
  • 🔋 Designed for Battery Pack Insulation — The gray PVC material provides solid dielectric insulation for lithium-ion cell wrapping, protecting against short circuits in DIY battery rebuilds and EV conversions.
  • 🌡️ Low Activation Temperature — Shrinks reliably at approximately 90–120°C (194–248°F), compatible with standard heat guns. No open flame required, reducing the risk of scorching sensitive components.
  • ✂️ Cut-to-Length Flexibility — Supplied as a continuous roll or length, so you can cut exactly what you need for each section of a wire harness or battery assembly without waste.
  • 💧 Moisture-Resistant PVC Construction — Provides a protective barrier against incidental moisture, dust, and abrasion, suitable for indoor electrical enclosures and light-duty outdoor cable management.
  • 📦 Bulk Length Options Save Cost — The 5m, 10m, and 20m lengths are ideal for production runs, workshop stock, or large-scale wiring projects where per-meter cost matters.

📐 Technical Specifications — PVC Heat Shrink Tubing

Material PVC (Polyvinyl Chloride)
Color Gray
Flat Width Range 17mm (≈0.67") – 400mm (≈15.75")
Available Flat Widths 17, 23, 27, 29.5, 31, 36, 43, 50, 60, 66, 80, 85, 91, 95, 103, 110, 115, 125, 130, 140, 150, 160, 170, 180, 200, 210, 220, 242, 250, 258, 280, 300, 400 mm
Available Lengths 1m (≈3.3 ft), 2m (≈6.6 ft), 5m (≈16.4 ft), 10m (≈32.8 ft), 20m (≈65.6 ft)
Shrink Ratio Typically 2:1 (shrinks to approx. 50% of flat width)
Activation Temperature Typically 90–120°C (194–248°F)
Wall Thickness (before shrink) See variant options
Voltage Rating Contact us to confirm
Operating Temperature Range Contact us to confirm
Flame Retardancy Contact us to confirm
Primary Application Battery insulation, wire bundling, cable protection
⚠️ Confirm your flat width before ordering. Measure the circumference of your battery cell or cable bundle and divide by 2 to get the minimum flat width required. If you're unsure, contact us with your object's diameter and we'll recommend the right size.

❓ Frequently Asked Questions

How do I choose the right flat width for my application?

Measure the diameter of the object you want to cover, then multiply by approximately 1.57 (π ÷ 2) to get the minimum flat width needed. For example, a 10mm diameter wire bundle typically requires a flat width of about 17mm. When in doubt, size up — PVC heat shrink tubing generally shrinks to roughly half its flat width when heated. For battery cells, measure the cell diameter at its widest point (including any existing wrap).

Quick reference: 18mm diameter → 29mm+ flat width | 25mm diameter → 40mm+ flat width | 50mm diameter → 80mm+ flat width.

What shrink ratio does this PVC tubing have?

This gray PVC heat shrink tubing generally has a 2:1 shrink ratio, meaning it shrinks to approximately 50% of its original flat width when heat is applied. For example, a 50mm flat-width tube will shrink down to cover an object with a circumference of roughly 50mm (≈16mm diameter). The exact ratio can vary slightly by size — contact us to confirm for your specific width if tight tolerances are required.

What temperature is needed to shrink this tubing, and what tool should I use?

PVC heat shrink tubing typically activates at around 90–120°C (194–248°F). A heat gun set to low or medium is the most reliable tool — move it steadily along the tubing to ensure even shrinkage. Avoid open flames (lighters, torches), which can cause uneven shrinkage, scorching, or damage to underlying components. A standard embossing heat gun or craft heat gun also works well for smaller widths.

Can this tubing be used outdoors or in wet environments?

PVC heat shrink tubing provides good moisture resistance for general indoor and light-duty outdoor use — for example, protecting wire connectors in an outdoor electrical box or covering cable entry points on a garden shed. For prolonged outdoor exposure, UV-heavy environments, or submersion, we recommend verifying suitability with your specific application requirements or contacting us for guidance. For fully waterproof sealing, consider adhesive-lined heat shrink tubing instead.

Is this tubing compatible with lithium battery packs and 18650 cells?

Yes. Gray PVC heat shrink tubing is widely used for wrapping lithium-ion (18650, 21700, 26650) and lithium-polymer battery packs, providing electrical insulation and a clean finished appearance. For a standard 18650 cell (≈18.5mm diameter), the 29.5mm or 31mm flat width is typically the right fit. For multi-cell packs, measure the assembled pack's circumference and divide by 2 to select the correct flat width.

How much length do I need for my project?

Measure the total length of all items you need to cover and add 10–15% for trimming and overlap. For example, if you're wrapping 8 meters of wire harness, order a 10m length to give yourself working room. For large battery builds or bulk wiring projects, the 5m, 10m, or 20m options offer the best value per meter. The 1m and 2m options are ideal for single repairs or small prototyping runs.

Can I cut this tubing to custom lengths before or after shrinking?

Absolutely. PVC heat shrink tubing cuts cleanly with scissors or a utility knife before or after shrinking. For the cleanest end result, cut to your exact length before applying heat — this prevents fraying and gives you a neat, square edge. After shrinking, the material can still be trimmed with scissors if needed.

🛒 Select your flat width and length above, then add to cart — ships from our US warehouse.

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