Module 2.5 Nylon Bevel Gear 90° 1:1 Pairing Miter Gear 20T 25T 12-25mm Bore Blue

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Sale price$21.34 USD
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In stock (500 units), ready to be shipped

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Description

Module 2.5 Nylon Bevel Gear — Quiet 90° Power Transmission for Makers & Builders

When your drivetrain demands a smooth, near-silent 90° direction change without the weight penalty of metal, most off-the-shelf gears fall short. Makers, robotics enthusiasts, and light-industrial machine builders need a module 2.5 nylon bevel gear that pairs precisely, runs quietly, and resists moisture without constant lubrication.

These miter gears are machined from engineering-grade nylon (PA66) and finished in a distinctive blue color for easy identification. Each gear features a Module 2.5 tooth profile and is available in 20-tooth (20T) or 25-tooth (25T) configurations, with bore sizes ranging from 12 mm (0.47 in) to 25 mm (0.98 in) and matching keyways from 4 mm to 8 mm to lock securely onto your shaft.

Typical use cases include DIY CNC router axis drives requiring low-noise 90° bevel gear transmission, tabletop robotics joints needing lightweight nylon miter gear pairs, and small conveyor or agitator systems where a corrosion-resistant module 2.5 gear set extends service life in humid environments.

⚙️ Compatibility: Designed as a 1:1 matched pair (20T×20T or 25T×25T). Both gears must share the same module (2.5) and tooth count for correct 90° mesh. Verify shaft diameter and keyway dimensions before ordering.

✅ Key Features of These Module 2.5 Nylon Bevel Gears

🔇 Near-Silent Operation

Engineering-grade nylon tooth flanks dampen vibration and reduce gear mesh noise compared to metal alternatives — ideal for noise-sensitive workshop and lab environments.

💧 Corrosion & Chemical Resistance

PA66 nylon resists moisture, mild acids, and common lubricants, making these bevel gears suitable for humid or lightly wet operating conditions without surface degradation.

⚖️ Lightweight Construction

Nylon is significantly lighter than steel or brass, reducing rotational inertia and overall machine weight — a key advantage in robotics arms and portable equipment.

🎯 Precision 90° 1:1 Miter Pairing

Each gear is cut to Module 2.5 standards for accurate tooth engagement. The 1:1 ratio delivers equal speed and torque transfer across the 90° axis change.

🔩 Keyed Bore for Secure Shaft Mounting

Bore options from 12 mm to 25 mm with matching keyways (4–8 mm) prevent shaft slippage under load, ensuring reliable torque transmission without set-screw-only mounting.

🔵 Color-Coded Blue for Easy Identification

The distinctive blue finish makes these nylon miter gears instantly recognizable in multi-component assemblies, simplifying maintenance checks and part replacement.

📐 Technical Specifications — Module 2.5 Nylon Bevel Gear

Material Engineering-grade Nylon (PA66)
Color / Finish Blue
Module 2.5
Tooth Count (Models) 20T / 25T
Pressure Angle 20°
Gear Ratio 1:1 (miter / bevel pair)
Shaft Angle 90°
Bore Diameter Range 12 mm – 25 mm (0.47 in – 0.98 in)
Keyway Width Range 4 mm – 8 mm (see variant options)
Outer Diameter (20T) Typically 55–60 mm (2.17–2.36 in)
Outer Diameter (25T) Typically 68–73 mm (2.68–2.87 in)
Operating Temperature -30°C to +100°C (-22°F to +212°F)
Lubrication Required Not required (self-lubricating nylon)
Sold As 1 piece per order (pair both gears separately)

❓ Frequently Asked Questions

Do I need to buy two gears to make a working 90° drive?

Yes. Each listing sells one gear. For a complete 1:1 miter drive you need two matching gears of the same tooth count (both 20T or both 25T). Add two units to your cart, selecting the correct bore size for each shaft.

How do I choose the right bore size and keyway?

Measure your shaft diameter with a caliper. Select the bore that matches your shaft (e.g., 16 mm shaft → 16 mm + 5 mm keyway variant). The keyway locks the gear rotationally; ensure your shaft has a matching keyway cut to the same width and depth.

What is the load capacity of these nylon bevel gears?

PA66 nylon gears are suited for light-to-medium duty applications — typically up to a few Nm of torque at moderate speeds (under 500 RPM). For heavy-duty or high-speed applications, consider steel or brass bevel gears instead. Contact us to confirm suitability for your specific load.

Are these gears corrosion-resistant for outdoor or humid use?

Yes. Nylon (PA66) naturally resists moisture, mild chemicals, and oxidation. These gears will not rust and require no lubrication, making them a reliable choice for humid workshops, aquaponics systems, or outdoor enclosures with light moisture exposure.

Can I use a 20T gear with a 25T gear for a speed ratio change?

No. Mixing 20T and 25T gears of the same module will result in incorrect tooth mesh geometry and premature wear. These are designed as matched miter pairs: 20T with 20T, or 25T with 25T, for a true 1:1 ratio at 90°.

Do these gears need lubrication during operation?

No lubrication is required. Nylon is inherently self-lubricating, which reduces maintenance and eliminates the risk of lubricant contamination in food-adjacent or clean-room adjacent DIY builds. A light application of dry PTFE spray can extend life in high-cycle applications.

What shaft-to-bore tolerance should I expect?

The bore is machined to a standard H7 tolerance, suitable for a sliding fit on a correctly sized shaft. If you need a tighter interference fit, consult a machinist to lightly ream the bore. Always verify your shaft is within tolerance before assembly.

🛒 Select your Module (20T or 25T) and Bore Size above, then add to cart.

 

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