Aluminium Flat Bar Strip Plate Thickness 30mm-50mm grade 6061 T6 Lengths 500mm

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Sale price$182.04 USD
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In stock (500 units), ready to be shipped

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Description

Aluminium Flat Bar 6061-T6 — Precision-Cut Stock for Structural and Fabrication Projects

When a project demands a flat aluminium section that machines cleanly, holds tight tolerances, and resists corrosion without extra treatment, most builders reach for 6061-T6 — and then spend hours hunting for the right cross-section. These aluminium flat bar strips are stocked in a wide range of thickness-by-width combinations (30–50 mm thick × 32–200 mm wide) at a fixed 500 mm length, so fabricators, hobbyists, and tradespeople can order exactly the profile they need without paying for off-cuts they won't use.

Each piece is cut from 6061-T6 aluminium alloy — a heat-treated, medium-to-high-strength grade with a tensile strength typically in the 260–310 MPa range. Thickness runs from 30 mm to 50 mm; width options span 32 mm up to 200 mm; all pieces are 500 mm (approximately 19.7 in) long. The alloy's balanced silicon-magnesium composition gives it good machinability, solid weldability with 4043 or 5356 filler, and a natural oxide layer that resists atmospheric corrosion.

Typical applications include structural brackets and gussets in light engineering rigs, CNC-machined fixture plates and jig components, sliding door tracks and frame reinforcements in renovation work, and custom motor-mount or chassis rails for robotics and RC builds. The consistent 500 mm cut length suits bench-top work where a standard drop-saw or cold-saw can take over from there.

⚙️ Compatibility note: 6061-T6 is compatible with standard aluminium MIG/TIG welding processes and most CNC milling, drilling, and tapping operations. Verify cross-section dimensions against your design drawings before ordering — see variant options for the full size matrix.

✅ Key Features of These Aluminium Flat Bar Strips

  • 🔩6061-T6 Alloy — Heat-treated temper delivers tensile strength typically 260–310 MPa with good fatigue resistance, suitable for load-bearing brackets and structural members.
  • 📏Wide Size Matrix — Thickness from 30 mm to 50 mm; width from 32 mm to 200 mm; fixed 500 mm (≈19.7 in) length. Select the exact cross-section from the variant dropdown.
  • 🛡️Corrosion Resistance — Natural aluminium oxide layer provides atmospheric corrosion protection without additional coating, reducing maintenance in indoor and sheltered outdoor environments.
  • 🔧Machinable & Weldable — Machines with standard HSS or carbide tooling; welds cleanly with 4043 or 5356 filler rod using MIG or TIG processes.
  • ⚖️Lightweight Strength — Aluminium's density (~2.70 g/cm³) keeps finished assemblies significantly lighter than equivalent steel sections, easing handling and reducing dead load.
  • ✂️Ready-to-Use 500 mm Lengths — Pre-cut to 500 mm for bench-top projects; easily trimmed further with a cold saw, band saw, or angle grinder with a cutting disc.

📐 Technical Specifications — Aluminium Flat Bar

Alloy Grade 6061-T6
Temper T6 (solution heat-treated and artificially aged)
Thickness Range 30 mm – 50 mm (1.18 in – 1.97 in)
Width Range 32 mm – 200 mm (1.26 in – 7.87 in)
Length 500 mm (19.69 in)
Thickness × Width × Length See variant options
Tensile Strength (typical) 260–310 MPa
Yield Strength (typical) 240–276 MPa
Density ~2.70 g/cm³
Finish Mill finish (uncoated)
Machinability Good — suitable for drilling, milling, tapping
Weldability Good — MIG/TIG with 4043 or 5356 filler
Quantity per Order 1 piece (1pcs)
Weight per Piece See variant options

❓ Frequently Asked Questions

How do I choose the right thickness and width for my project?

Start with your load or span requirements. For structural brackets and gussets, thicker sections (40–50 mm) provide more bending resistance. For lightweight fixtures or jig plates where weight matters, 30–35 mm thickness is often sufficient. Width should match your bolt-hole pattern or contact surface. If you are unsure, consult a structural engineer or refer to your design drawings before ordering.

Is 6061-T6 strong enough for load-bearing applications?

6061-T6 has a typical tensile strength of 260–310 MPa and yield strength of 240–276 MPa, making it suitable for many light-to-medium structural applications such as brackets, frames, and fixture plates. It is not intended as a substitute for structural steel in heavy civil or industrial applications. Always verify suitability against your specific load calculations.

Will this aluminium rust or corrode outdoors?

6061-T6 aluminium forms a natural oxide layer that resists atmospheric corrosion well in most indoor and sheltered outdoor environments. In marine or highly acidic/alkaline environments, additional anodising or coating is recommended. The mill finish supplied here is uncoated, so surface treatment is at the buyer's discretion.

Can I weld these flat bars to other aluminium sections?

Yes. 6061-T6 welds well using MIG or TIG processes with 4043 or 5356 filler rod. Note that welding reduces the T6 temper in the heat-affected zone, lowering local strength. For critical joints, post-weld heat treatment or mechanical fastening may be preferable. Avoid welding to dissimilar metals without appropriate filler selection.

What tools do I need to cut or machine these bars?

For cutting: a cold saw, band saw, or angle grinder with an aluminium-rated cutting disc works well. For machining: standard HSS or carbide end mills and drill bits are suitable. Use cutting fluid or WD-40 to reduce heat and prevent built-up edge. Tapping is straightforward with standard spiral-flute taps and aluminium-rated cutting oil.

Is the 500 mm length the only option available?

This listing covers 500 mm lengths only. The variant selector lets you choose from a wide range of thickness-by-width combinations within that fixed length. If you need a different length, please contact us to confirm availability of custom cuts.

How do I decide between a square and a rectangular cross-section?

Square sections (e.g., 32×32 mm, 35×35 mm, 40×40 mm) offer equal stiffness in both axes — useful for posts, standoffs, and symmetric brackets. Rectangular sections (e.g., 35×100 mm, 40×80 mm) are stiffer in the wider direction, making them better suited for beams, rails, and plates where bending load acts in one primary direction. Choose based on your load orientation.

🛒 Select your Thickness × Width above, then add to cart.

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