Bore 8mm to 22mm CNC Flexible Plum Coupling Shaft Coupler Connect D40 x L55/L66

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Description

CNC Flexible Plum Shaft Coupling D40 — Absorbs Misalignment, Protects Your Drive Train

When a rigid coupler transmits every vibration and angular error directly into your motor bearings, precision suffers and components wear prematurely. Makers, CNC builders, and automation engineers who need a forgiving connection between two shafts rely on a flexible jaw-style coupling to absorb the shock. This plum (spider-jaw) shaft coupler is designed for exactly that role, bridging two shafts of different or equal diameters without sacrificing rotational accuracy.

Each coupler consists of two aluminium alloy hubs and a polyurethane spider insert. The outer diameter is 40 mm (approx. 1.57 in) and the overall length is either 55 mm (approx. 2.17 in) or 66 mm (approx. 2.60 in) depending on the variant selected. Bore combinations range from 6 mm up to 22 mm (approx. 0.24 in – 0.87 in), including imperial-friendly 6.35 mm (1/4 in) and 12.7 mm (1/2 in) options, covering the most common stepper motor and lead-screw shaft sizes.

Typical applications include CNC router Z-axis lead-screw connections, 3D printer Z-axis flexible coupling replacements, stepper motor to ball-screw shaft adapters, and light-duty servo drive train assemblies where parallel or angular misalignment compensation is needed.

⚙️ Compatible with NEMA 17 / NEMA 23 stepper motors, 6–22 mm lead screws, ball screws, and encoder shafts. Fits CNC routers, 3D printers, laser engravers, and light automation equipment.

✅ Key Features of These CNC Flexible Plum Shaft Couplings

🔩 Wide Bore Range

Accepts shaft diameters from 6 mm to 22 mm on each hub independently, including 6.35 mm (1/4") and 12.7 mm (1/2") imperial sizes — one listing covers dozens of motor-to-screw combinations.

🌀 Plum Spider Insert

The polyurethane jaw insert absorbs torsional shock, dampens vibration, and compensates for up to ±1° angular and ~0.2 mm parallel misalignment without transmitting load spikes to motor bearings.

🏗️ Aluminium Alloy Hubs

Both hubs are machined from aluminium alloy for a lightweight yet rigid grip. Each hub is secured to its shaft via a radial set screw, providing a firm, slip-resistant connection under continuous rotation.

📐 Two Length Options

Choose D40 × L55 mm for compact installations or D40 × L66 mm where additional spider clearance or shaft engagement length is needed — both share the same bore range and outer diameter.

Drop-In Replacement

Standard D40 outer diameter matches widely available coupler mounts and motor brackets. Swap a worn rigid coupler or upgrade from a solid coupler on your CNC Z-axis in minutes.

🔧 Set-Screw Retention

Radial hex set screws on each hub lock the coupler firmly to both shafts. Use a standard hex key (Allen wrench) for installation — no special tooling required.

📐 Technical Specifications — CNC Flexible Plum Shaft Coupler

Coupling Type Flexible jaw / plum spider
Outer Diameter (D) 40 mm (1.57 in)
Overall Length (L) 55 mm (2.17 in) or 66 mm (2.60 in) — see variant options
Bore d1 (Motor Side) 6 – 22 mm (see variant options)
Bore d2 (Screw Side) 6 – 22 mm (see variant options)
Hub Material Aluminium alloy
Spider Insert Material Polyurethane (PU)
Shaft Retention Radial set screw (hex key)
Misalignment Tolerance Angular: typically ±1°; Parallel: typically ≤0.2 mm
Finish Natural anodised aluminium
Quantity per Order 1 piece

❓ Frequently Asked Questions

How do I choose the correct bore sizes (d1 and d2)?

Measure the diameter of each shaft you need to connect. d1 is the bore for the motor-side shaft and d2 is the bore for the lead-screw or ball-screw side. Select the variant that matches both diameters exactly — for example, "8mm to 10mm" means one hub bores 8 mm and the other bores 10 mm. If both shafts are the same size, choose the equal-bore option such as "8mm to 8mm".

Will this coupler fit a NEMA 17 stepper motor?

NEMA 17 stepper motors typically have a 5 mm output shaft. This listing starts at 6 mm bore, so it does not cover 5 mm shafts. For NEMA 17 with a 5 mm shaft paired with a 6 mm or 8 mm lead screw, you would need a 5 mm bore option. NEMA 23 motors commonly use 6.35 mm (1/4") or 8 mm shafts, both of which are available in this listing.

What is the difference between the L55 and L66 length options?

Both lengths share the same 40 mm outer diameter and bore range. The L55 mm version is more compact and suits tight motor-to-screw clearances. The L66 mm version provides a longer spider engagement zone, which can improve vibration damping and is useful when the shaft insertion depth needs to be greater on one or both sides.

How much misalignment can this coupling handle?

The polyurethane spider insert typically accommodates angular misalignment of up to approximately ±1° and parallel (radial) misalignment of up to approximately 0.2 mm. For best results and longest spider life, align shafts as closely as possible during installation and use the coupler to absorb residual misalignment rather than as a primary alignment correction device.

Is the spider insert replaceable if it wears out?

Yes. The two aluminium hubs separate to expose the spider insert. Standard D40 plum spider inserts are widely available as spare parts. When the insert shows visible cracking, deformation, or the coupler develops noticeable backlash, replace the insert rather than the entire coupler assembly.

What set-screw size is used to lock the hubs onto the shafts?

The hubs use standard metric hex (Allen) set screws. The exact hex key size depends on the bore diameter of the hub — smaller bores typically use M3 or M4 set screws (2 mm or 2.5 mm hex key) while larger bores may use M5 (2.5 mm or 3 mm hex key). A standard hex key set covers all sizes. Tighten firmly but avoid over-torquing on aluminium threads.

Can I use this coupler for high-speed spindle or servo applications?

This coupler is designed for low-to-medium speed CNC and automation applications such as lead-screw drives and stepper motor connections, typically up to a few hundred RPM. For high-speed spindle or servo applications requiring precise torque transmission and minimal backlash at elevated RPM, a bellows or disc-type coupler is generally more appropriate.

🛒 Select your Hole (d1 × d2) and Size (D × L) above, then add to cart.

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