Inner Orifice 5-10mm Flexible Shaft Coupling Rigid Stepper Motor Coupler D20*L25

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Description

Flexible Shaft Coupling for Stepper Motors — Precise Torque Transfer, Zero Backlash

When misaligned shafts cause vibration, lost steps, or premature bearing wear, the root cause is often a poorly fitted coupling. Engineers, CNC builders, and 3D printer enthusiasts who demand repeatable positioning accuracy need a coupling that holds tight under continuous load without introducing play. This rigid flexible shaft coupling is engineered for exactly that — delivering firm, backlash-free torque transmission between motor and lead screw.

Each coupler is machined from aluminum alloy with an outer diameter of 20mm (0.79 in) and a body length of 25mm (0.98 in). The inner orifice (bore) is available in a range of sizes from 5mm to 10mm (0.20–0.39 in), covering both metric and imperial shaft diameters including 6.35mm (1/4 in) for compatibility with standard stepper motor shafts. Set screws on both ends lock each shaft independently for a secure, tool-adjustable grip.

Typical applications include NEMA 17 and NEMA 23 stepper motor assemblies in CNC routers, lead screw drives in 3D printers, and light-duty robotic joint actuators where rigid coupling between motor shaft and driven shaft is required. The D20×L25 form factor fits within compact motor mounts without requiring additional clearance.

🔧 Compatibility: Fits NEMA 17 / NEMA 23 stepper motors and standard lead screws with shaft diameters from 5mm to 10mm (including 6.35mm / 1/4"). Verify both motor shaft and lead screw diameters before selecting your variant.

✅ Key Features of These Flexible Shaft Couplings

⚙️ Rigid Zero-Backlash Design

Solid one-piece body with dual set-screw clamping eliminates rotational play, ensuring accurate positioning in CNC and 3D printing applications.

📐 Wide Bore Range: 5–10mm

Available in 15 inner orifice combinations from 5×5mm to 10×10mm, including 6.35mm (1/4") for imperial stepper motor shafts — one listing covers most common setups.

🔩 Aluminum Alloy Construction

Lightweight yet rigid aluminum alloy body resists deformation under torque load while keeping rotational inertia low for responsive motor control.

🎯 D20×L25mm Compact Form Factor

20mm outer diameter and 25mm length fit standard motor mount cutouts without modification, making drop-in replacement straightforward.

🔐 Independent Dual Set-Screw Locking

Separate set screws on each bore end allow independent tightening of motor shaft and lead screw, accommodating slight diameter differences between the two sides.

🔄 Broad Stepper Motor Compatibility

Designed to pair with NEMA 17 and NEMA 23 stepper motors commonly used in CNC routers, laser engravers, 3D printers, and light robotics platforms.

📐 Technical Specifications — Flexible Shaft Coupling

Outer Diameter (D) 20mm (0.79 in)
Body Length (L) 25mm (0.98 in)
Inner Orifice (Bore) 5×5mm to 10×10mm (see variant options)
Material Aluminum alloy
Coupling Type Rigid / Zero-backlash
Locking Method Dual set screws (one per bore end)
Compatible Motor Types NEMA 17, NEMA 23 stepper motors
Shaft Diameter Range 5mm – 10mm (incl. 6.35mm / 1/4")
Weight See variant options
Surface Finish See variant options

❓ Frequently Asked Questions

How do I choose the right inner orifice size?

Measure both your stepper motor shaft diameter and your lead screw diameter. Select the variant where the first number matches your motor shaft and the second number matches your lead screw. For example, if your motor shaft is 5mm and your lead screw is 8mm, choose the 5×8mm variant. If you are unsure, use a digital caliper for an accurate measurement.

Is this coupling suitable for high-speed applications?

This rigid coupler is optimized for low-to-medium speed stepper motor applications such as CNC routers, 3D printers, and lead screw drives. It is not designed for high-RPM spindle or servo motor applications where flexible or jaw-type couplings are typically preferred.

Will this coupler handle shaft misalignment?

As a rigid coupling, it does not compensate for angular or parallel misalignment. Both shafts should be as co-axial as possible before installation. If your application involves inherent misalignment, consider a flexible jaw or helical coupler instead.

Is the aluminum alloy body corrosion-resistant?

Aluminum alloy offers good natural oxidation resistance for indoor and dry environments. For applications exposed to moisture, coolant mist (e.g., CNC with flood cooling), or corrosive atmospheres, additional protective measures or a stainless steel alternative may be advisable.

Can I use this with a NEMA 17 stepper motor?

Yes. NEMA 17 stepper motors typically have a 5mm output shaft. Select any variant with a first bore dimension of 5mm (e.g., 5×5mm, 5×6mm, 5×8mm, or 5×10mm) depending on your lead screw diameter. The D20×L25 body fits standard NEMA 17 motor mounts without modification.

What does the 6.35mm bore option accommodate?

6.35mm is the metric equivalent of 1/4 inch, a common shaft diameter on imperial-spec stepper motors and some lead screws used in North American CNC kits. The 6.35mm variants allow direct compatibility without adapters or machining.

How are the set screws tightened, and what tool is needed?

The set screws are typically M3 or M4 hex socket head screws tightened with an Allen (hex) key. Insert each shaft fully into its respective bore, then tighten the corresponding set screw firmly. Avoid over-tightening, which can deform soft shaft surfaces. Contact us to confirm the exact set screw size for your variant.

🛒 Select your Inner Orifice size above, then add to cart.

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