Grade 10.9 Alloy Steel Countersunk Socket Head Screws — M1.6 to M4, 10–500 Pcs

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Description

 

Grade 10.9 Alloy Steel Countersunk Socket Head Screws — High-Strength Flush-Fit Fasteners for Demanding Assemblies

When a standard hardware-store screw strips under load, backs out from vibration, or leaves a protruding head that snags moving parts, the real cost is downtime and rework. Engineers, machinists, automotive technicians, and precision fabricators who need a flush-fit fastener with genuine high-strength clamping force turn to Grade 10.9 alloy steel countersunk socket head screws — the same property class specified in demanding OEM and industrial applications worldwide.

Each set contains ISO metric countersunk (flat head) hex socket machine screws manufactured from alloy steel to Grade 10.9 specification — minimum tensile strength 1040 MPa (≈150,800 psi). Available in thread diameters M1.6, M2, M2.5, M3, and M4, with lengths ranging from 3mm (≈1/8") to 50mm (≈2") depending on diameter. Pack quantities of 10, 50, 100, or 500 pcs allow you to order exactly what a job requires — from a single prototype to a full production run. Thread pitches follow ISO metric coarse standards: M1.6×0.35mm, M2×0.4mm, M2.5×0.45mm, M3×0.5mm, M4×0.7mm.

Typical applications include automotive bracket and engine component fastening, CNC machine frame assembly, robotics and servo motor mounting, precision instrument enclosures, and structural panel joints where a flush head profile is required alongside reliable high-torque clamping. The countersunk head conforms to ISO 10642 / DIN 7991 geometry, seating cleanly in standard 90° countersunk holes.

🔩 Compatibility: ISO metric coarse thread — fits standard M1.6–M4 nuts, threaded inserts, and tapped holes. Hex key sizes: M1.6 → 0.7mm | M2 → 1.5mm | M2.5 & M3 → 2mm | M4 → 3mm.
⚠️ Note: Grade 10.9 alloy steel has limited corrosion resistance. For outdoor or high-humidity environments, consider stainless steel alternatives or apply appropriate protective treatment. Always torque to specification — overtorquing small-diameter screws (M1.6–M2) can cause thread stripping.

✅ Key Features of These Grade 10.9 Alloy Steel Countersunk Socket Head Screws

  • 💪Grade 10.9 High-Strength Rating — Minimum tensile strength of 1040 MPa makes these screws suitable for high-load mechanical assemblies, automotive fastening, and precision machinery where fastener failure is not an option.
  • 🔧Hex Socket (Allen Key) Drive — Internal hex socket allows high torque transfer in confined spaces without cam-out; compatible with standard ball-end hex drivers for angled access in tight assemblies.
  • 📐Countersunk Flat Head Profile — 90° included angle head seats flush with or below the mating surface per ISO 10642 / DIN 7991, eliminating snag points in moving parts, sliding panels, and load-bearing joints.
  • 📏Wide Size Range: M1.6 to M4 — Covers the most common small-to-medium metric fastener sizes in a single product line, from miniature M1.6 screws for electronics and instruments to M4 for structural and automotive applications.
  • 📦Flexible Pack Quantities — Available in 10, 50, 100, or 500 pcs per order, making these screws practical for prototype builds, repair kits, workshop stock, and small-batch production runs without over-ordering.
  • ⚙️ISO Metric Coarse Thread Standard — Follows internationally standardized thread pitches for each diameter, ensuring compatibility with off-the-shelf nuts, threaded inserts, and tapped holes across automotive, industrial, and electronics applications.

📐 Technical Specifications — Grade 10.9 Alloy Steel Countersunk Socket Head Machine Screws

Material Alloy Steel
Property Class / Grade 10.9 (ISO 898-1)
Minimum Tensile Strength 1040 MPa (≈150,800 psi)
Minimum Yield Strength 940 MPa (≈136,300 psi)
Head Type Countersunk (Flat Head), 90° included angle
Drive Type Hex Socket (Allen / Hex Key)
Head Standard ISO 10642 / DIN 7991 equivalent
Available Thread Diameters M1.6, M2, M2.5, M3, M4
Thread Pitches (ISO Coarse) M1.6×0.35 | M2×0.4 | M2.5×0.45 | M3×0.5 | M4×0.7
Available Lengths M1.6: 3–12mm | M2: 3–20mm | M2.5: 3–30mm | M3: 4–40mm | M4: 5–50mm
Length Reference (selected) 3mm (≈1/8"), 6mm (≈1/4"), 10mm (≈3/8"), 16mm (≈5/8"), 25mm (≈1"), 40mm (≈1-9/16"), 50mm (≈2")
Hex Key Sizes Required M1.6 → 0.7mm | M2 → 1.5mm | M2.5 → 2mm | M3 → 2mm | M4 → 3mm
Surface Finish See variant options (typically black oxide or phosphate)
Pack Quantity Options 10 / 50 / 100 / 500 Pcs
Country of Origin Contact us to confirm

❓ Frequently Asked Questions

How do I choose the right length for a countersunk socket head screw?

For countersunk screws, the stated length is measured from the top of the head (flush with the surface) to the tip. The length should equal the total thickness of the material being fastened. For example, joining two 5mm steel plates typically calls for a 10mm (≈3/8") screw. Available lengths range from 3mm (≈1/8") to 50mm (≈2") depending on the thread diameter selected — see the specs table above for the full range per size.

What does Grade 10.9 mean and how strong are these screws?

Grade 10.9 is an ISO property class designation for alloy steel fasteners, indicating a minimum tensile strength of 1040 MPa (≈150,800 psi) and a minimum yield strength of 940 MPa. This makes them significantly stronger than Grade 8.8 fasteners and suitable for high-stress mechanical assemblies, automotive components, and structural joints where reliable clamping force under load is critical.

Can these screws be used outdoors or in wet environments?

Grade 10.9 alloy steel screws are generally finished with a black oxide or phosphate coating that provides limited corrosion resistance, suitable for indoor and dry environments. For outdoor, marine, or high-humidity applications, stainless steel fasteners are typically recommended. If outdoor use is necessary, applying a thread-locking compound or anti-corrosion grease can help extend service life.

What thread standard do these screws follow — are they compatible with standard nuts and inserts?

These screws follow ISO metric coarse thread standards: M1.6×0.35mm, M2×0.4mm, M2.5×0.45mm, M3×0.5mm, and M4×0.7mm pitch. They are compatible with standard ISO metric hex nuts, nylon lock nuts, brass threaded inserts, and any tapped hole of the corresponding size. They are not compatible with UNC/UNF inch-standard threads.

What hex key size do I need for each thread diameter?

Hex key (Allen wrench) sizes typically required: M1.6 → 0.7mm, M2 → 1.5mm, M2.5 → 2mm, M3 → 2mm, M4 → 3mm. Always use a properly fitting, unworn hex key to avoid rounding the socket — this is especially important at the high torque values associated with Grade 10.9 fasteners. A ball-end hex driver is useful for angled access in tight assemblies.

Are these screws suitable for automotive, machinery, or structural applications?

Yes. Grade 10.9 alloy steel countersunk socket head screws are widely used in automotive bracket and engine component fastening, CNC machine frame assembly, robotics and servo motor mounting, precision instrument enclosures, and structural panel joints. The countersunk head sits flush with or below the mating surface, eliminating protrusions in moving or load-bearing assemblies — a key requirement in many OEM and industrial specifications.

Should I use a thread-locking compound with Grade 10.9 screws?

In high-vibration applications — such as engine mounts, compressors, or industrial machinery — a medium-strength thread-locking compound (e.g., Loctite 243) is generally recommended to prevent loosening over time. For static or low-vibration assemblies, thread-locking is typically optional. Always follow the torque specifications for the specific joint design and material; overtorquing small-diameter screws (M1.6–M2) can cause thread stripping in softer base materials.

🛒 Select your thread diameter, length, and quantity above, then add to cart — ships from our US warehouse.

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