Green Heavy load Compression Die Spring 6-40mm Diameter & Up To 300mm Long

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Sale price$9.25 USD
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In stock (500 units), ready to be shipped

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Description

Green Heavy Load Compression Die Springs — Reliable Force for Demanding Applications

When your stamping die, injection mold, or industrial fixture demands consistent, repeatable force cycle after cycle, an undersized spring is the first thing to fail. Engineers and toolmakers who work with heavy-load applications need a compression die spring that holds its rated load without premature set or fatigue. These green heavy-load compression die springs are engineered for exactly that — delivering firm, controlled resistance across a wide range of bore and stroke combinations.

Each spring is wound from high-grade chromium-silicon alloy steel wire, shot-peened and stress-relieved for extended fatigue life. The outer diameter spans 6 mm to 40 mm (approximately 0.24 in to 1.57 in), with inner diameters sized at roughly 50% of OD for standard mandrel fit. Free lengths range from 10 mm up to 300 mm (approximately 0.39 in to 11.81 in), giving you the stroke depth you need without custom fabrication.

Typical use cases include progressive stamping dies requiring heavy stripping force, injection mold ejector return systems, hydraulic press tooling, and precision fixture clamping — all scenarios where a green-coded heavy-load die spring is the industry-standard choice for maximum deflection resistance.

⚙️ Compatibility: Fits standard die-set mandrel bores. Inner diameter is approximately 50% of outer diameter. Verify your bore ID and free-length clearance before ordering. Conforms to ISO 10243 heavy-load (green) color coding.

✅ Key Features of These Green Heavy Load Compression Die Springs

🟢
Heavy-Load Green Rating

Color-coded green per ISO 10243 standard, indicating the highest deflection resistance in the die spring family — ideal for stripping, ejecting, and clamping operations.

🔩
Wide Size Range

Available in outer diameters from 6 mm to 40 mm and free lengths from 10 mm to 300 mm, covering the majority of standard die-set pocket dimensions without custom orders.

🛡️
Chromium-Silicon Alloy Steel

Wound from Cr-Si alloy wire for superior tensile strength and heat resistance compared to standard carbon steel, maintaining load accuracy across repeated compression cycles.

Shot-Peened & Stress-Relieved

Surface shot-peening introduces compressive residual stress that resists fatigue crack initiation, while stress-relief heat treatment minimizes initial set during break-in cycles.

📐
Precision Ground Ends

Both ends are ground flat and square to ensure even load distribution across the spring seat, preventing lateral deflection and uneven die wear.

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Consistent Cycle Life

Designed for extended fatigue life under heavy-load conditions, making these springs suitable for high-volume production tooling where frequent spring replacement is costly.

📐 Technical Specifications — Compression Die Springs

Spring Type Compression Die Spring
Load Rating Heavy Load (Green)
Color Code Green (ISO 10243)
Material Chromium-Silicon Alloy Steel
Surface Treatment Shot-Peened, Stress-Relieved
End Type Ground Flat Ends
Outer Diameter Range 6 mm – 40 mm (0.24 in – 1.57 in)
Inner Diameter See variant options
Free Length Range 10 mm – 300 mm (0.39 in – 11.81 in)
Deflection Rate See variant options
Max. Deflection See variant options
Operating Temperature Up to approximately 120°C (248°F)
Standard Reference ISO 10243 Heavy Load

❓ Frequently Asked Questions

How do I choose the right outer diameter and length for my die set?

Measure the pocket bore in your die plate — the spring outer diameter should be 0.5 mm to 1 mm smaller than the bore for a sliding fit. For free length, select a spring whose compressed length at maximum deflection still leaves at least 15% of free length as solid-height clearance. Use the variant selector above to match your OD and free-length requirements.

What does the green color code mean for die springs?

Per ISO 10243, die springs are color-coded by load class: green indicates Heavy Load — the stiffest category, providing the highest force per unit deflection. Green springs are chosen when maximum stripping or ejection force is needed and space is limited. If you need lighter resistance, consider light (yellow), medium (blue), or extra-heavy (red) rated springs instead.

Are these springs corrosion-resistant for use in humid or coolant environments?

Chromium-silicon alloy steel offers better corrosion resistance than plain carbon steel, but these springs are not stainless. In environments with continuous coolant exposure or high humidity, applying a light coat of machine oil or grease to the spring surface is recommended. For fully corrosive environments, contact us to confirm suitability or consider stainless alternatives.

What is the maximum operating temperature for these compression die springs?

Chromium-silicon alloy steel retains its mechanical properties up to approximately 120°C (248°F). Sustained operation above this temperature can cause accelerated stress relaxation and load loss. For high-temperature tooling applications such as hot-stamping dies, a high-temperature alloy spring would be more appropriate.

Can I use these springs in injection mold ejector return systems?

Yes. Green heavy-load die springs are widely used in injection mold ejector return applications where a firm, consistent return force is required. Select an OD that fits your ejector plate pocket and a free length that provides adequate stroke with sufficient solid-height clearance. Verify the spring's rated load at your required deflection matches your ejector plate weight and friction load.

How do I decide between this spring and a lighter-load (blue or yellow) die spring?

Choose the load class based on the force your application requires at a given deflection. Green (heavy) springs produce significantly more force per millimeter of compression than blue (medium) or yellow (light) springs of the same size. If your tooling requires maximum stripping force, uses a short stroke, or has limited space for multiple springs, green is the correct choice. If you are unsure, calculate the required stripping or ejection force and compare it to the spring's load-deflection curve for your selected size.

What is the expected fatigue life of these die springs?

Fatigue life depends on the deflection ratio (actual deflection ÷ maximum rated deflection). Operating at 30% of maximum deflection typically yields over 1,000,000 cycles; at 50% deflection, approximately 500,000 cycles; at 70–80% deflection, life drops significantly. For longest service life, design your tooling so the working deflection stays below 50% of the spring's rated maximum deflection.

🛒 Select your outer diameter and free length above, then add to cart.

 

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