Heavy Load Duty Compression Die Spring, 8mm-18mm Diameter & Up To 55mm Long JIS

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Sale price$3.74 USD
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In stock (500 units), ready to be shipped

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Description

Heavy Load Compression Die Springs — JIS-Standard Precision for Demanding DIY & Industrial Applications

When a standard spring just won't hold up under repeated cycling or heavy tooling loads, makers, machinists, and workshop engineers reach for a purpose-built compression die spring. These heavy-load JIS-standard coil springs are engineered for applications where consistent force, fatigue resistance, and dimensional accuracy matter — from punch-press tooling and injection molds to custom fixtures and automation jigs.

Each spring is wound from high-grade chromium-silicon alloy wire and finished with a color-coded epoxy coating that identifies the load class at a glance. Outer diameters span 8 mm to 18 mm (approx. 0.31 in – 0.71 in), inner diameters run at a 2:1 OD ratio (4 mm – 9 mm / 0.16 in – 0.35 in), and free lengths range from 15 mm to 55 mm (0.59 in – 2.17 in). Five color options — Yellow, Blue, Red, Green, and Brown — correspond to distinct load ratings within the heavy-duty class.

Typical use cases include die-set return springs for stamping and blanking tools, spring-loaded clamps and workholding fixtures in CNC machining centers, and compression elements in 3D-printer Z-axis leveling assemblies or linear-motion automation systems where repeatable spring force is critical.

⚙️ Compatibility: Designed to JIS B 5012 heavy-load (color-coded) standard. Fits standard die-set guide posts and spring pockets sized to the selected OD/ID. Verify free length and spring rate against your tooling design before ordering.

✅ Key Features of These Heavy Load Compression Die Springs

  • 🔩JIS B 5012 Heavy-Load Standard — Manufactured to Japanese Industrial Standard specifications for heavy-duty die springs, ensuring consistent spring rate, solid height, and fatigue life across the range.
  • 🎨Color-Coded Load Identification — Five distinct colors (Yellow, Blue, Red, Green, Brown) allow instant visual identification of load class on the shop floor, reducing mis-installation errors.
  • 📐Wide Size Matrix — Six OD/ID combinations (8×4 mm through 18×9 mm) paired with nine free lengths (15–55 mm) give you a precise fit for most standard die pockets without custom grinding.
  • 🛡️Chromium-Silicon Alloy Wire — The wire composition provides superior fatigue resistance and heat tolerance compared to standard carbon-steel springs, extending service life under high-cycle tooling conditions.
  • 🏭Epoxy Surface Coating — The color-coded epoxy finish adds a layer of corrosion resistance and protects the wire surface during storage and handling, helping maintain dimensional integrity.
  • 🔄Drop-In Replacement Geometry — Squared and ground ends (typical for die springs of this class) provide flat seating surfaces for stable, concentric loading in guide-post pockets and spring housings.

📐 Technical Specifications — Heavy Load Compression Die Springs

Standard JIS B 5012 Heavy Load
Material Chromium-silicon alloy steel wire
Surface Finish Color-coded epoxy coating
Available Colors Yellow, Blue, Red, Green, Brown
Outer Diameter (OD) 8 mm / 10 mm / 12 mm / 14 mm / 16 mm / 18 mm
Inner Diameter (ID) 4 mm / 5 mm / 6 mm / 7 mm / 8 mm / 9 mm
Free Length Range 15 mm – 55 mm (0.59 in – 2.17 in)
End Type See variant options
Spring Rate See variant options
Max. Deflection See variant options
Operating Temperature See variant options
Quantity per Order 1 piece

❓ Frequently Asked Questions

How do I choose the right OD and ID for my die set?

Match the outer diameter to your spring pocket bore and the inner diameter to your guide post diameter. The spring should slide freely over the guide post with a small clearance (typically 0.5–1 mm per side) and fit snugly inside the pocket without binding. For example, a 12 mm OD / 6 mm ID spring suits a 12 mm pocket bore and a 5–5.5 mm guide post.

What does the color coding indicate?

Under the JIS B 5012 standard, color identifies the load class of the die spring. Within the heavy-load category offered here, the five colors (Yellow, Blue, Red, Green, Brown) correspond to different spring rates and deflection capacities. Check the specific spring rate data for your chosen color/size combination to confirm it meets your force requirements.

How strong are these springs compared to light-load or medium-load die springs?

Heavy-load die springs are designed to deliver significantly higher spring rates than light (yellow in some standards) or medium-load variants of the same free length and diameter. They are intended for applications requiring high return force with limited deflection — such as stripper plates in stamping dies or spring-loaded clamping fixtures under heavy cutting forces.

Are these springs corrosion-resistant enough for humid workshop environments?

The epoxy color coating provides a degree of corrosion protection suitable for typical indoor workshop and toolroom environments. For applications involving direct coolant exposure or outdoor use, consider applying a light machine oil or grease to the spring coils. The chromium-silicon alloy wire also offers better inherent corrosion resistance than plain carbon steel.

Can I use these springs in 3D printers or light automation projects?

Yes. The smaller sizes (8×4 mm and 10×5 mm OD/ID, 15–25 mm free length) are popular for 3D-printer bed leveling, extruder tensioners, and linear-motion return mechanisms. Just verify that the spring rate matches your required preload force — heavy-load springs may be stiffer than needed for very light-duty applications, so check the force curve for your chosen variant.

What free length should I select for my application?

Select a free length that allows your required working deflection while keeping the spring above its solid height. A common rule of thumb is to operate die springs at no more than 30–40% of their free length in deflection for maximum fatigue life. For example, if you need 10 mm of travel, a 30–35 mm free-length spring is a reasonable starting point, leaving adequate margin above solid height.

Are these sold individually or in packs?

Each listing is for one (1) piece. If you need multiple springs for a multi-cavity die or a set of fixtures, simply adjust the quantity at checkout. Buying in multiples ensures color and batch consistency across your tooling.

🛒 Select your Color, Outer diameter × Inner diameter, and Length above, then add to cart.

 

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