Module 0.5/1/1.5 Precision Spur Gear Aluminium 12-60 Tooth Motor Pinion with Hub

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Sale price$6.79 USD
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In stock (500 units), ready to be shipped

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Description

Module 0.5/1/1.5 Aluminium Spur Gear — Precision Motor Pinion with Hub for Robotics & Drive Systems

Engineers and makers building compact drive trains often struggle to find spur gears that combine dimensional accuracy with lightweight construction. Whether you are prototyping a robotic arm, assembling a CNC axis, or designing a custom gearbox, mismatched module sizes and imprecise bore tolerances waste time and compromise performance. These aluminium spur gears are machined to metric module standards and are available in three module sizes — 0.5, 1, and 1.5 — so you can match the exact pitch required by your motor pinion or driven shaft.

Each gear is machined from aluminium alloy, offering a balance of low rotational inertia and structural rigidity. The tooth count range spans 12 to 60 teeth depending on the module, and bore diameters run from 4 mm (≈ 0.157 in) up to 20 mm (≈ 0.787 in). Larger tooth-count variants in Module 1 and 1.5 are available with an integrated hub (25 mm or 35 mm hub length), and select bore options include a machined keyway (4 mm, 5 mm, or 6 mm key) for positive torque transmission without set-screw slip.

Typical use cases include DC motor pinion replacement in FDM 3D printer extruder drives, servo output stage reduction in robotic joints, and stage-drive gearing in small CNC routers. The metric module system makes these gears directly interchangeable with standard Module 0.5 / Module 1 / Module 1.5 rack-and-pinion sets, making them a reliable choice for engineers sourcing aluminium spur gear replacements or building new precision gear train assemblies.

⚙️ Compatible with standard metric Module 0.5, Module 1, and Module 1.5 gear systems. Verify bore diameter and keyway requirement before ordering.

✅ Key Features of These Aluminium Precision Spur Gears

  • 📐 Three Module Sizes — Available in Module 0.5, Module 1, and Module 1.5, covering a wide range of gear ratio and pitch combinations for motor pinion and driven gear applications.
  • 🦷 Wide Tooth Count Range — Module 0.5 spans 20–60T; Module 1 spans 12–60T; Module 1.5 spans 12–32T. Select the tooth count that delivers your target gear ratio.
  • 🔩 Multiple Bore Diameters — Plain bores from 4 mm to 20 mm accommodate a broad range of motor and shaft diameters. Keyway bore options (4 mm, 5 mm, 6 mm key) available on select variants for positive torque coupling.
  • 🏗️ Integrated Hub Option — Larger Module 1 variants (40T, 50T, 60T) are available with a 25 mm or 35 mm hub for extended shaft engagement and improved axial stability.
  • ⚖️ Aluminium Alloy Construction — Lightweight material reduces rotational inertia compared to steel equivalents, making these gears well-suited for servo-driven and battery-powered systems where efficiency matters.
  • 🔄 Metric Module Standard — Machined to standard metric module pitch, ensuring direct interchangeability with Module 0.5 / 1 / 1.5 racks, pinions, and mating gears from other metric-standard sources.

📐 Technical Specifications — Aluminium Spur Gear

Material Aluminium alloy
Available Modules Module 0.5 / Module 1 / Module 1.5
Tooth Count Range 12T – 60T (varies by module; see variant options)
Bore Diameter 4 mm – 20 mm (plain); keyway variants: 12+4 mm, 14+5 mm, 15+5 mm, 16+5 mm, 17+5 mm, 18+6 mm, 20+6 mm
Hub Length No hub (standard) / 25 mm hub / 35 mm hub (Module 1 large-tooth variants)
Pressure Angle 20° (standard metric spur gear)
Gear Type External spur gear (straight tooth)
Outer Diameter See variant options
Face Width See variant options
Weight See variant options
Surface Finish See variant options
Quantity per Order 1 pcs (default); multi-pack options available via Amount selector

❓ Frequently Asked Questions

How do I choose the correct module size for my application?

The module (m) defines the tooth size and pitch of a gear. To mesh correctly, two gears must share the same module. Module 0.5 gears have smaller, finer teeth suited for compact, low-torque drives such as 3D printer extruders or small servo mechanisms. Module 1 gears are the most common general-purpose size, used in robotics, CNC machines, and automation. Module 1.5 gears have larger teeth and handle higher torque loads. Match the module of this gear to the module of your mating gear or rack.

How do I select the right bore diameter and do I need a keyway?

Measure your motor or drive shaft diameter precisely with a caliper. Select the bore size that matches your shaft. For light-duty or low-speed applications, a plain bore with a set screw is typically sufficient. If you are transmitting significant torque or need to prevent rotational slip under load, choose a keyway bore variant — the keyway provides a positive mechanical lock between the shaft and gear. Keyway dimensions (e.g., 12 mm bore + 4 mm key) must match the keyway cut on your shaft.

What is the load capacity of these aluminium spur gears?

Aluminium alloy spur gears are suitable for light to moderate torque applications. They are not recommended for heavy industrial drives where steel gears are the standard. Exact load ratings depend on the module, tooth count, face width, and operating speed. For robotics, 3D printers, small CNC machines, and educational automation projects, aluminium gears provide adequate strength while keeping weight low. Contact us to confirm suitability for your specific load and speed requirements.

Are these gears corrosion-resistant?

Aluminium alloy naturally forms a thin oxide layer that provides moderate corrosion resistance in dry and mildly humid environments. These gears are not recommended for continuous exposure to water, salt spray, or aggressive chemicals without additional surface treatment. For outdoor or wet environments, consider applying a compatible lubricant or protective coating, or contact us to discuss alternative material options.

What is the difference between the hub and no-hub variants?

Standard (no-hub) variants have a gear body width equal to the face width of the teeth, providing a compact profile. Hub variants (25 mm or 35 mm hub) extend the bore section beyond the gear face, giving more shaft engagement length. This is useful when you need to position the gear further along a shaft, when using a set screw or keyway that requires more material depth, or when the gear must be cantilevered and needs better axial support. Hub variants are available on Module 1 gears with 40T, 50T, and 60T tooth counts.

Will these gears mesh with standard metric racks and pinions from other suppliers?

Yes. These gears are machined to standard metric module specifications with a 20° pressure angle, which is the international standard for metric spur gears. A Module 1 gear from this listing will mesh correctly with any other Module 1 rack, pinion, or mating gear that also uses a 20° pressure angle. The same applies to Module 0.5 and Module 1.5. Always verify the module and pressure angle of your mating components before assembly.

Can I use these gears as motor pinions directly on a motor shaft?

Yes, these gears are designed for use as motor pinions. Select the bore diameter that matches your motor output shaft. For DC motors and servo motors with standard shaft diameters (4 mm, 5 mm, 6 mm, 8 mm are the most common), choose the corresponding plain bore variant. If your motor shaft has a flat or D-cut, a set screw through the gear hub will engage the flat. For shafts with a machined keyway, select the appropriate keyway bore variant for a secure, slip-free connection.

🛒 Select your Module size, Tooth count, and Bore Size above, then add to cart.

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