OD 27mm/ID 13.5mm Springs Compression Mould Spring Light/Medium/Heavy Load Duty

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Sale price$2.98 USD
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In stock (500 units), ready to be shipped

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Description

OD 27mm ID 13.5mm Compression Mould Springs — Reliable Load Control for DIY Automation

When your machine tool, injection mould, or automation fixture demands consistent spring force without unexpected fatigue failure, choosing the wrong spring grade costs you downtime and rework. These OD 27mm ID 13.5mm compression mould springs are engineered for makers, small workshops, and industrial hobbyists who need dependable elastic return force across a wide range of stroke lengths.

Each spring features an outer diameter of 27 mm (~1.06 in) and an inner diameter of 13.5 mm (~0.53 in), with lengths ranging from 25 mm to 300 mm (~0.98 in to ~11.81 in). Available in three load grades — Light, Medium, and Heavy — and five color-coded finishes (Yellow, Blue, Red, Green, Brown) for instant visual identification on the shop floor. The rectangular wire cross-section maximizes coil contact area, delivering higher load capacity per unit length compared to round-wire alternatives.

Typical use cases include CNC mould die sets requiring precise ejector-pin return force, robotic end-effector compliance mechanisms in maker lab builds, and press-tool stripper plate assemblies where consistent preload across repeated cycles is critical. The color-coded load rating system also makes these springs a natural fit for educational lab setups where students need to swap spring grades quickly and safely.

⚙️ Compatibility: Fits standard mould spring pockets with 27 mm OD bore. Inner guide rod diameter up to ~13 mm. Verify free length and compressed length against your stroke requirement before ordering.

✅ Key Features of These OD 27mm ID 13.5mm Compression Mould Springs

🎨Color-Coded Load Grades
Yellow = Light, Blue = Medium, Red = Heavy, Green = Extra Heavy, Brown = Super Heavy — instant visual identification eliminates mix-up errors on busy workbenches.
📐Wide Length Range
20 size options from 25 mm to 300 mm let you match free length precisely to your stroke requirement without custom fabrication.
🔩Rectangular Wire Cross-Section
Flat-wire coil geometry increases load-bearing surface area per coil, delivering higher spring rates and longer fatigue life versus round-wire designs at the same OD.
🔄Consistent Elastic Return
Uniform pitch winding maintains linear force-deflection characteristics across the rated compression range, critical for repeatable ejector-pin and stripper-plate cycles.
🛡️Corrosion-Resistant Finish
Surface treatment provides protection against workshop humidity and light coolant splash, extending service life in mould and press environments.
🔧Drop-In Mould Pocket Fit
27 mm OD matches standard mould spring pocket dimensions; 13.5 mm ID accommodates guide rods up to ~13 mm for secure lateral guidance without binding.

📐 Technical Specifications — Compression Mould Springs

Outer Diameter (OD) 27 mm (approx. 1.06 in)
Inner Diameter (ID) 13.5 mm (approx. 0.53 in)
Free Length Range 25 mm – 300 mm (approx. 0.98 in – 11.81 in)
Wire Type Rectangular (flat) wire
Load Grades Available Light / Medium / Heavy / Extra Heavy / Super Heavy
Color Coding Yellow / Blue / Red / Green / Brown
Material See variant options
Surface Finish See variant options
Max Guide Rod Diameter ~13 mm (approx. 0.51 in)
Spring Rate See variant options
Recommended Max Deflection See variant options
Quantity per Order 1 pc (per variant)

❓ Frequently Asked Questions

How do I choose the right load grade (color) for my application?

Select the load grade based on the force required at your working deflection. Yellow (Light) suits low-force ejector returns and light stripper plates. Blue (Medium) covers general-purpose mould and press tooling. Red (Heavy), Green (Extra Heavy), and Brown (Super Heavy) are for high-tonnage dies and heavy-duty automation fixtures. If you know your required spring force and stroke, calculate the needed spring rate (Force ÷ Deflection) and match it to the grade chart for this OD/ID combination.

What free length should I order for my mould?

Measure your mould pocket depth (the maximum space available when the mould is fully open) — this is your maximum free length. Then confirm that the compressed length at full stroke still leaves the spring with some remaining travel (typically 15–20% of free length as a safety margin). Choose the free length option closest to your pocket depth from the 25 mm–300 mm range available.

Can these springs be used on a guide rod, and what rod diameter fits?

Yes. The 13.5 mm inner diameter accommodates guide rods up to approximately 13 mm in diameter, leaving a small clearance for smooth sliding without binding. Using a guide rod is recommended for longer springs (100 mm+) to prevent lateral buckling under load.

Are these springs corrosion-resistant for use with coolant or in humid environments?

The springs carry a surface treatment that provides resistance to workshop humidity and light coolant splash typical of mould and press environments. For continuous immersion or aggressive chemical exposure, additional protective measures (such as periodic lubrication or a protective coating) are advisable. Contact us to confirm the specific surface treatment for your chosen variant.

How does the rectangular wire cross-section compare to round-wire springs of the same OD?

Rectangular (flat) wire coils have a higher fill factor — more metal cross-section per unit of spring length — which translates to a higher spring rate and greater load capacity for the same outer diameter and free length. This makes them the standard choice for mould and die applications where space is constrained but force requirements are significant.

Can I use multiple springs in parallel to increase total load capacity?

Yes. Springs arranged in parallel (side by side, sharing the same deflection) have their spring rates added together. For example, two identical Medium-grade springs in parallel will deliver twice the force at the same stroke. Ensure your mould pocket or fixture has sufficient space for the additional springs and that all springs are the same free length and grade to share load evenly.

What is the difference between compression mould springs and standard hardware store compression springs?

Mould springs (also called die springs) are manufactured to tighter dimensional tolerances, use rectangular wire for higher load density, and are rated for millions of cycles under controlled deflection. Standard hardware springs use round wire, have looser tolerances, and are not rated for high-cycle industrial use. For mould, press, and automation applications requiring repeatable performance, mould springs are the correct choice.

🛒 Select your Size (O.D × I.D × Length) and Color above, then add to cart.

 

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