Servomotor Flexible Shaft Couplings Aluminium D39 Single Diaphragm CNC Coupler

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Sale price$28.07 USD
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Description

D39 Single Diaphragm Shaft Coupling — Precision Torque Transmission for CNC & Servo Systems

When misalignment between a servo motor and a lead screw causes vibration, lost steps, or premature bearing wear, the coupling is almost always the culprit. Engineers and machine builders who demand zero-backlash torque transmission need a coupling that compensates for angular and axial misalignment without sacrificing rigidity. This D39 single diaphragm shaft coupling is designed for exactly that application.

Each coupling is machined from aluminium alloy and features a single diaphragm flexible element. The outer diameter is 39 mm (≈1.54 in) and the body length is 34 mm (≈1.34 in). Bore sizes d1 and d2 are independently selectable from 8 mm to 19 mm (≈0.31–0.75 in), covering the most common servo motor shaft and lead screw shaft diameters in this class.

Typical applications include CNC router Z-axis couplings, servo-to-ballscrew connections on milling machines, stepper motor shaft couplings for 3D printer lead screws, and rotary encoder shaft adapters where torsional stiffness and low inertia are both required.

⚙️ Compatibility: Fits servo motors, stepper motors, and lead screws with shaft diameters from 8 mm to 19 mm. Verify your d1 and d2 shaft diameters before selecting a variant.

✅ Key Features of These D39 Single Diaphragm CNC Shaft Couplings

  • 🔩Aluminium Alloy Construction — Lightweight yet rigid body keeps rotational inertia low, reducing servo tuning demands and improving dynamic response.
  • 🎯Single Diaphragm Flexible Element — Accommodates angular and axial misalignment while maintaining near-zero backlash, protecting motor bearings and encoder accuracy.
  • 📐D39 × L34 mm Form Factor — Compact 39 mm OD and 34 mm body length fits tight machine envelopes without requiring housing modifications.
  • 🔧Independent d1 & d2 Bore Selection — Choose different bore sizes for each end (8–19 mm range) to connect shafts of different diameters in a single coupling.
  • 📦Multi-Pack Options — Available in 1, 2, or 3-piece quantities so you can stock spares or equip multiple axes in one order.
  • CNC & Servo-Ready Design — Engineered for the torque and speed ranges typical of NEMA 23/34 servo and stepper motor applications in CNC and automation equipment.

📐 Technical Specifications — D39 Single Diaphragm Shaft Coupling

Coupling Type Single Diaphragm Flexible
Material Aluminium Alloy
Outer Diameter (OD) 39 mm (≈1.54 in)
Body Length (L) 34 mm (≈1.34 in)
Bore d1 Range 8–19 mm (≈0.31–0.75 in)
Bore d2 Range 8–19 mm (≈0.31–0.75 in)
Bore Combination See variant options
Backlash See variant options
Max Torque See variant options
Finish Natural aluminium / anodised (see variant options)
Quantity per Pack 1 pcs / 2 pcs / 3 pcs (select above)

❓ Frequently Asked Questions

How do I choose the correct d1 and d2 bore sizes?

Measure the shaft diameter on your motor (d1) and the shaft diameter on your lead screw or driven component (d2) using a digital caliper. Select the variant that matches both measurements exactly. The bore sizes range from 8 mm to 19 mm on each end and can be different — for example, d1 = 10 mm and d2 = 12 mm is a valid combination.

What is the difference between a single diaphragm and a double diaphragm coupling?

A single diaphragm coupling uses one flexible disc element and is torsionally stiffer, making it well-suited for servo and stepper motor applications where positional accuracy matters. A double diaphragm coupling uses two discs and can accommodate greater angular misalignment, but at the cost of slightly lower torsional stiffness. For most CNC and servo applications, the single diaphragm design is the preferred choice.

Is this coupling suitable for high-speed spindle or rotary applications?

This coupling is designed for servo and stepper motor shaft connections in CNC and automation equipment, typically operating at moderate speeds. For high-speed spindle applications (above approximately 5,000 RPM), please contact us to confirm suitability, as dynamic balancing requirements may differ.

Will aluminium corrode in a coolant or humid workshop environment?

Aluminium alloy forms a natural oxide layer that provides good resistance to atmospheric corrosion and light coolant exposure. For environments with continuous immersion in cutting fluids or aggressive chemicals, consider applying a protective coating or contact us to confirm compatibility with your specific coolant chemistry.

Can I use this coupling to connect shafts with the same diameter on both ends?

Yes. Many variants are available with equal bore sizes on both ends — for example, d1 = d2 = 10 mm. Simply select the variant where both bore values match your shaft diameter. These are listed alongside the mixed-bore variants in the size selector above.

How do I install and secure the coupling to the shafts?

Single diaphragm couplings of this type are typically secured using clamping screws (set screws or split-clamp design, depending on the specific variant). Insert each shaft end to the correct depth, align the coupling concentrically, and tighten the clamping screws to the manufacturer's specified torque. Ensure both shafts are clean and free of burrs before installation. If you need specific torque values, contact us to confirm for your variant.

Why should I order a multi-pack instead of a single coupling?

Ordering 2 or 3 pieces at once is cost-effective if you are building multiple machine axes, want a spare on hand for rapid maintenance, or are prototyping and expect to test different bore combinations. The per-unit price is lower in multi-pack quantities compared to ordering singles separately.

🛒 Select your OD × Length / d1 × d2 bore size and quantity above, then add to cart.

 

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