Spur Gear 45# Steel 1 Mod 44-120 Teeth Motor Gear Transmission Gears Hardened

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Sale price$10.40 USD
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In stock (500 units), ready to be shipped

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Description

1 Mod 45# Steel Hardened Spur Gears — Reliable Motor Transmission for Makers and Machine Builders

When a CNC machine, conveyor drive, or robotic actuator needs a dependable gear at the driven end of a motor shaft, tooth count and bore accuracy matter as much as material. These 1 Mod 45# steel hardened spur gears are designed for engineers, workshop builders, and automation hobbyists who need a consistent, interchangeable metric gear across a wide range of reduction ratios — and who benefit from multi-pack pricing when building or maintaining multiple axes.

Each gear is machined from 45# medium-carbon steel with a hardened tooth surface for improved contact durability. The tooth profile follows the standard Module 1 (Mod 1) metric system. Tooth counts range from 44T to 120T, giving pitch diameters of approximately 44 mm to 120 mm (roughly 1.73" to 4.72"). Bore options span 6 mm to 16 mm (approximately 0.236" to 0.630"), covering the most common metric motor shaft sizes. Available in packs of 1, 4, or 10 for project builds and maintenance stock.

Typical applications include motor-to-gearbox output stages in DIY CNC routers where a 44T–60T wheel pairs with a smaller pinion for a 2:1 to 5:1 reduction; multi-axis robotic arm joints requiring matched gear sets with consistent tooth geometry; and light industrial conveyor or indexing table drives where a 72T–120T wheel provides smooth, low-speed torque multiplication from a stepper or servo motor.

⚙️ Compatibility: Meshes with any standard Module 1 (1 Mod) spur gear, pinion, or rack with a 20° pressure angle. Confirm bore diameter matches your motor or drive shaft before ordering. Grub screw included for positive shaft retention.

✅ Key Features of These 1 Mod 45# Steel Hardened Spur Gears

  • 🔩Large Tooth Count Range (44T–120T) — Covers the driven-wheel end of common gear pairs, from moderate 44T reduction wheels up to large 120T output gears for high-torque, low-speed applications.
  • 📦Multi-Pack Options (1 / 4 / 10 pcs) — Order a single gear for prototyping, a 4-pack for multi-axis builds, or a 10-pack for production runs and maintenance stock — all at per-unit savings on larger quantities.
  • 🕳️Wide Bore Range (6–16 mm) — Nine bore diameter options accommodate NEMA 17, NEMA 23, and larger stepper or servo motor shafts, as well as standard metric drive shafts.
  • 🔧Grub Screw Included — Each gear ships with a set-screw for secure, tool-adjustable shaft retention without keyways or press-fitting.
  • ⚙️Standard Module 1 Tooth Profile — Fully interchangeable with any Mod 1 rack, pinion, or spur gear, making system expansion or part replacement straightforward.
  • 🏗️45# Steel with Hardened Tooth Surface — Medium-carbon steel body with surface-hardened teeth reduces contact wear under repetitive meshing loads in continuous-duty motor transmission applications.

📐 Technical Specifications — 1 Mod Hardened Spur Gears

Module 1 (Mod 1)
Material 45# Medium-Carbon Steel
Tooth Count Options 44T, 45T, 48T, 50T, 52T, 54T, 55T, 56T, 60T, 64T, 66T, 70T, 72T, 80T, 100T, 120T
Bore Diameter Options 6 mm, 8 mm, 10 mm, 12 mm, 14 mm, 15 mm, 16 mm
Pitch Diameter Range 44 mm (44T) – 120 mm (120T)
Pressure Angle 20° (standard)
Tooth Surface Hardened (surface treated)
Shaft Retention Grub screw (set-screw) included
Gear Type Spur (parallel axis)
Pack Options 1 pc / 4 pcs / 10 pcs
Weight See variant options

❓ Frequently Asked Questions

Which tooth count should I choose for my motor drive application?

The gear ratio equals the driven gear's tooth count divided by the driving pinion's tooth count. For example, a 60T wheel paired with a 20T pinion gives a 3:1 reduction — tripling torque while reducing speed by two-thirds. For moderate reductions (2:1 to 3:1), consider 44T–60T wheels. For higher reductions (4:1 to 6:1), 80T–120T wheels paired with a 20T–25T pinion are typical choices.

How do I select the correct bore size for my motor shaft?

Measure your motor shaft diameter with calipers. Common sizes: NEMA 17 steppers typically use 5 mm shafts (not available in this listing — see our pinion gear range), NEMA 23 steppers commonly use 6.35 mm or 8 mm shafts, and larger servo or gearbox output shafts often use 10–16 mm. The grub screw allows positional adjustment, but the bore must match the shaft — do not force an undersized bore.

Will these gears mesh with my existing Mod 1 pinions or racks?

Yes. All gears in this listing follow the standard Module 1 (1 Mod) metric tooth system with a 20° pressure angle. They mesh correctly with any other Mod 1 spur gear, pinion, or rack regardless of brand, provided the center distance is calculated correctly as (T1 + T2) / 2 mm.

What is the load capacity of these gears?

45# steel has a tensile strength of approximately 600–700 MPa in the normalized condition. Surface hardening improves tooth contact fatigue resistance. These gears are suited for moderate-load, continuous-duty applications such as CNC axis drives, conveyor indexing, and robotic joint drives. For heavy shock loads or very high RPM applications, consult a gear engineer for a more detailed load analysis.

Are these gears corrosion-resistant?

45# carbon steel has limited inherent corrosion resistance. For indoor, dry, or lightly lubricated environments they perform reliably. In moisture-prone or outdoor environments, apply a light machine oil or grease to the tooth surfaces regularly. For corrosive environments, consider stainless steel or engineering plastic gear alternatives.

When should I order the 4-pack or 10-pack instead of a single gear?

The 4-pack is ideal for multi-axis CNC machines or robotic arms where the same gear specification is used on multiple joints or axes. The 10-pack suits production runs, classroom or lab kits, or maintenance stock where having spares on hand avoids downtime. Both multi-pack options offer a lower per-unit cost compared to ordering singles.

Do I need any special tools to mount the gear on a shaft?

No special tools are required. Slide the gear onto the shaft, position it at the desired axial location, then tighten the included grub screw with a hex key (Allen wrench) of the appropriate size. For higher torque applications, a flat ground on the shaft aligned with the grub screw provides more positive retention and prevents rotation under load.

🛒 Select your Specification (tooth count & bore) and Pack of quantity above, then add to cart.

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