1M Compression Spring Spring Steel Extra Long Pressure Coil Wire Dia 0.3mm-4.5mm

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In stock (500 units), ready to be shipped

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Description

1M Compression Spring in Spring Steel — Extra Long Pressure Coil for Precision Applications

When standard off-the-shelf springs fall short in length or load capacity, engineers and makers reach for an extra-long compression spring they can cut to exact requirements. These 1M compression springs in spring steel are designed for DIY builders, robotics integrators, and small-batch manufacturers who need a reliable, consistent coil that performs under repeated cyclic loading without permanent set.

Each spring is formed from spring steel wire with diameters ranging from 0.3mm to 4.5mm (approximately 0.012" to 0.177") and coil widths from 2mm to 42mm (approximately 0.079" to 1.654"). The overall length is 1000mm (39.37"). The open-coil, cylindrical body maintains uniform pitch throughout its length, allowing clean, predictable deflection behavior across the full stroke.

Typical use cases include custom-length compression spring for 3D printer bed leveling mechanisms, robotic gripper return springs, jig and fixture clamping assemblies, and small-batch industrial automation where a cut-to-length compression spring in spring steel eliminates the need for custom tooling orders.

⚙️ Compatibility: Suitable for general mechanical assemblies, robotics, automation fixtures, DIY projects, and prototyping applications requiring a cylindrical open-coil compression spring. Verify inner diameter clearance and outer diameter housing bore before installation.

✅ Key Features of These Extra Long Compression Springs

🔩
Spring Steel Construction

Formed from spring steel wire for consistent elastic recovery and resistance to permanent set under repeated compression cycles.

📏
1000mm Cut-to-Length Format

Full 1M length (39.37") lets you cut each coil to your exact required free length — no custom tooling or minimum order quantities needed.

🎯
Wide Size Range

Wire diameters from 0.3mm to 4.5mm and coil widths from 2mm to 42mm cover light-duty sensor return springs through medium-duty clamping applications.

🔄
Uniform Open-Coil Pitch

Consistent pitch spacing along the full 1M length ensures predictable spring rate and even load distribution across the compressed stroke.

🛡️
Corrosion-Resistant Finish

Spring steel surface provides inherent oxidation resistance suitable for indoor mechanical environments; apply additional coating for humid or outdoor use.

📦
Available in 1 or 2 Piece Packs

Choose single-piece or two-piece packs to match your project quantity — ideal for prototyping single units or building small production batches.

📐 Technical Specifications — Compression Spring

Material Spring Steel
Wire Diameter Range 0.3mm – 4.5mm (0.012" – 0.177")
Coil Width (OD) Range 2mm – 42mm (0.079" – 1.654")
Free Length 1000mm (39.37")
Coil Type Open Coil, Cylindrical
Spring Type Compression
Finish See variant options
Spring Rate See variant options
End Type See variant options
Pack Quantity 1 or 2 pieces (see variant options)

❓ Frequently Asked Questions

How do I choose the right wire diameter and coil width for my application?

Wire diameter determines the spring rate and load capacity — thicker wire produces a stiffer spring. Coil width (outer diameter) must fit inside your housing bore with clearance, and the inner diameter must clear your guide rod or shaft. Start by identifying your maximum load, required deflection, and available space, then select the wire/width combination that meets those constraints. If in doubt, order a slightly larger wire diameter for a stiffer response.

Can I cut this 1M spring to a shorter free length?

Yes. The 1000mm format is specifically designed to be cut to your required free length using a rotary cutting tool or spring cutter. After cutting, lightly dress the cut end to remove any burrs. Note that cutting changes the number of active coils, which affects the spring rate — shorter cut lengths from the same wire/width will be stiffer.

How strong are these compression springs under repeated cycling?

Spring steel is engineered for elastic deformation — it returns to its original shape after each compression cycle without permanent set, provided it is not compressed beyond its solid height. For long service life, avoid compressing the spring to coil-bind (solid height) during normal operation. Fatigue life depends on the applied load range and cycle frequency; for high-cycle applications, keep the working stress well below the material's endurance limit.

Are these springs corrosion resistant for outdoor or humid environments?

Spring steel provides moderate oxidation resistance suitable for dry indoor environments. For humid, wet, or outdoor applications, we recommend applying a rust-inhibiting coating, oil, or protective spray after installation. If long-term corrosion resistance is critical, consider stainless steel spring alternatives for your application.

What is the difference between the 1-piece and 2-piece pack options?

Both pack options contain the same spring in the same size. The 1-piece pack is suited for single-unit prototyping or replacement, while the 2-piece pack provides a spare or allows you to build symmetric assemblies (such as paired spring mounts) without placing a second order. Select your preferred quantity in the Pack of Quantity option above.

How do I verify the spring fits my guide rod and housing bore?

The coil width listed in the size option is the outer diameter (OD) of the spring. Your housing bore should be at least 0.5–1mm larger than the OD for clearance. The inner diameter (ID) is approximately OD minus twice the wire diameter — your guide rod should be at least 0.3–0.5mm smaller than the ID to allow free movement without binding. Always confirm fit with a test assembly before final installation.

Which size should I choose for robotics or 3D printer applications?

For 3D printer bed leveling, wire diameters of 0.5mm–1.0mm with coil widths of 6mm–10mm are commonly used. For robotic gripper return springs, 0.3mm–0.8mm wire with narrower coil widths (2mm–6mm) suits compact finger mechanisms. For heavier robotic joints or clamping fixtures, 1.5mm–3.0mm wire with wider coils provides the necessary load capacity. Refer to your design's required spring force and deflection to confirm the selection.

🛒 Select your wire diameter and coil width above, then add to cart.

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