#25 Chain Drive Sprocket 9T Pitch 6.35mm 04C9T For #25 1/4" Roller Chain

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Description

#25 Roller Chain Sprocket 9T — Reliable Drive Power for #25 1/4" Chain Systems

When a worn or undersized sprocket causes chain skipping, premature wear, or drive failure, finding an exact-fit replacement becomes critical. The 04C9T is a 9-tooth drive sprocket engineered specifically for #25 (1/4" pitch) roller chain, making it a dependable choice for hobbyists, makers, and repair technicians who need a drop-in solution without custom machining.

This sprocket features a 6.35 mm (0.25 in) chain pitch and a 9-tooth profile. The bore diameter and hub dimensions are sized to suit compact drive assemblies. The body is typically machined from carbon steel, offering a balance of toughness and machinability suitable for light-to-medium duty applications. Refer to variant options for bore size and any keyway specifications.

Typical use cases include small go-kart and mini-bike final drives, compact conveyor and indexing systems, and DIY motorized project builds where a #25 roller chain drive sprocket replacement is needed. Long-tail applications include "04C9T sprocket replacement," "#25 chain 9 tooth sprocket," and "6.35mm pitch drive sprocket for go-kart."

🔗 Compatibility: Designed for standard #25 (04C) roller chain with a 6.35 mm (1/4") pitch. Verify bore diameter and hub style match your shaft before ordering.

✅ Key Features of These #25 Chain Drive Sprockets

⚙️ Exact #25 Chain Fit

9-tooth profile with 6.35 mm pitch matches standard #25 / 04C roller chain geometry for smooth, low-noise engagement.

🔩 Carbon Steel Construction

Machined from carbon steel for solid load-bearing capacity in light-to-medium duty drive applications.

📐 Compact 9-Tooth Design

Small tooth count enables higher speed ratios when paired with a larger driven sprocket — ideal for motorized DIY builds and go-kart drives.

🔄 Drop-In Replacement

Dimensionally consistent with the 04C9T standard, allowing direct substitution without shaft modification in most setups.

🛡️ Corrosion-Resistant Finish

Surface treatment helps resist oxidation during storage and operation in moderately humid environments.

📦 Multiple Quantity Options

Available in single-piece or multi-pack quantities to suit one-off repairs or small production runs.

📐 Technical Specifications — #25 Roller Chain Drive Sprocket

Part Number 04C9T
Chain Standard #25 / 04C Roller Chain
Number of Teeth 9
Chain Pitch 6.35 mm (0.25 in)
Bore Diameter See variant options
Hub Style See variant options
Keyway See variant options
Material Carbon Steel
Finish See variant options
Pitch Diameter Approx. 18.2 mm (0.72 in)
Outside Diameter Approx. 20–22 mm (0.79–0.87 in)
Compatible Chain #25 (1/4" pitch) Roller Chain

❓ Frequently Asked Questions

How do I know if this sprocket fits my #25 roller chain?

This sprocket is designed for standard #25 roller chain with a 6.35 mm (1/4") pitch. Measure your existing chain's pitch — the distance between the centers of two adjacent pins. If it measures 6.35 mm, this sprocket is chain-compatible. You also need to confirm the bore diameter matches your shaft diameter before ordering.

What bore diameter does this sprocket come in?

Bore diameter options vary by variant. Please select your required bore size from the variant options above. If you need a custom bore, contact us to confirm availability before purchasing.

Is this sprocket strong enough for go-kart or mini-bike use?

Yes, for light-to-medium duty applications such as go-karts, mini-bikes, and small motorized vehicles, a carbon steel 9-tooth #25 sprocket is a standard choice. Ensure your chain tension and alignment are correct to maximize service life. For heavy-duty or high-RPM industrial use, consult a drive engineer for load calculations.

Will this sprocket rust or corrode?

The sprocket has a surface finish that provides moderate corrosion resistance for typical indoor or sheltered outdoor use. For wet or highly corrosive environments, we recommend applying chain lubricant regularly and considering a stainless steel or zinc-plated alternative if available in your size.

Can I use this sprocket with a #25H (heavy) roller chain?

#25H heavy chain shares the same 6.35 mm pitch as standard #25 chain, so the tooth profile is compatible. However, #25H chain has thicker side plates, so verify there is adequate clearance between the sprocket hub and the chain plates before running under load.

How do I choose the right number of teeth for my drive ratio?

Drive ratio = driven sprocket teeth ÷ drive sprocket teeth. A 9-tooth drive sprocket paired with an 18-tooth driven sprocket gives a 2:1 reduction — the output shaft turns at half the input speed with twice the torque. For higher speed reduction, pair this 9T sprocket with a larger driven sprocket. For less reduction, use a driven sprocket closer in tooth count.

Does this sprocket include a set screw or keyway?

Keyway and set screw availability depend on the specific variant. Please check the variant options or contact us to confirm the hub configuration before ordering if your application requires a keyed bore.

🛒 Select your bore size and quantity above, then add to cart.

 

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