45# Steel Helical Gear 1 Mod 13-30 Teeth Blackened Pinion Transmission Gears

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Sale price$5.15 USD
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In stock (500 units), ready to be shipped

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Description

45# Steel Helical Gear 1 Mod — Precision Blackened Pinion for Smooth, Quiet Power Transmission

When a noisy spur gear or a mismatched module causes vibration, lost motion, or premature wear in your drive train, the fix starts with the right helical gear. These 45# steel helical gears are engineered for makers, CNC builders, robotics integrators, and small-machine designers who need reliable, low-noise torque transfer without sourcing custom parts.

Each gear is machined from 45# medium-carbon steel and finished with a blackening (black oxide) surface treatment that reduces friction and provides a baseline level of corrosion resistance. The module is 1 (Mod 1), with tooth counts ranging from 13 T to 30 T and bore diameters from 6 mm (0.24 in) to 16 mm (0.63 in). Outer diameters scale with tooth count — typically 15 mm (0.59 in) for 13 T up to approximately 32 mm (1.26 in) for 30 T.

Typical use cases include: CNC router Z-axis and rotary-axis drives requiring low backlash helical mesh; DC-motor gearbox stages in mobile robotics and AGV platforms; and compact industrial automation sub-assemblies where axial load capacity and quiet operation are priorities over a straight-cut spur gear.

⚙️ Compatibility: Mod 1 standard — meshes with any Mod 1 mating helical gear of the same helix angle. Verify bore diameter and keyway requirements before ordering.

✅ Key Features of These 45# Steel Helical Gears

  • 🔩 45# Medium-Carbon Steel Construction — Offers a balanced combination of machinability and mechanical strength, suitable for moderate-to-high torque drive applications.
  • Blackened (Black Oxide) Finish — Reduces surface friction, minimizes light reflection in optical-sensitive environments, and provides a baseline corrosion barrier compared to bare steel.
  • 📐 Mod 1 Standard, 13–30 Tooth Range — Wide selection of tooth counts lets you dial in the exact gear ratio needed for your drive stage without custom machining.
  • 🎯 Bore Sizes 6–16 mm — Multiple bore options (6, 8, 10, 12, 14, 15, 16 mm) accommodate common motor shaft diameters used in stepper, servo, and DC motor applications.
  • 🔇 Helical Tooth Profile for Quieter Operation — Gradual tooth engagement reduces impact noise and vibration compared to straight-cut spur gears, extending bearing and gear life in continuous-duty applications.
  • 📦 Flexible Pack Quantities (1 / 2 / 4 / 10) — Order a single gear for prototyping or a pack of 10 for production runs, with per-unit cost savings at higher quantities.

📐 Technical Specifications — Helical Gear

Material 45# Medium-Carbon Steel
Surface Treatment Blackening (Black Oxide)
Module (Mod) 1
Tooth Count 13 T / 15 T / 20 T / 26 T / 30 T
Bore Diameter 6 mm / 8 mm / 10 mm / 12 mm / 14 mm / 15 mm / 16 mm
Outer Diameter (approx.) See variant options
Face Width See variant options
Helix Angle See variant options
Pressure Angle 20°
Gear Type Helical Pinion Gear
Pack Quantity 1 / 2 / 4 / 10 pcs
Weight (per piece) See variant options

❓ Frequently Asked Questions

How do I choose the right tooth count for my application?

Tooth count determines your gear ratio when paired with a mating gear. Divide the driven gear's tooth count by the driving gear's tooth count to get the ratio. For example, pairing a 13 T pinion with a 26 T gear gives a 2:1 reduction. Smaller tooth counts (13–15 T) are common on motor shafts (driving pinions), while larger counts (20–30 T) are used on the driven side for speed reduction and torque multiplication.

Which bore size should I select for my motor shaft?

Match the bore diameter to your motor shaft diameter. Common stepper motor shafts are 5 mm or 6.35 mm (1/4 in); NEMA 23 steppers typically use 6.35 mm or 8 mm shafts; servo motors often use 8–14 mm shafts. If your shaft is slightly undersized, a set-screw hub or keyway can compensate — confirm the bore and hub depth before ordering.

Are these gears strong enough for my torque load?

45# steel has a tensile strength of approximately 600–800 MPa depending on heat treatment. For Mod 1 gears, the allowable tangential load per unit face width is moderate — suitable for light-to-medium duty drives. For heavy shock loads or continuous high-torque applications, consider specifying face width and applying a service factor. Contact us with your torque and speed requirements if you need confirmation.

Does the black oxide finish protect against rust?

Black oxide provides a thin conversion coating that offers mild corrosion resistance — significantly less than zinc plating or stainless steel. For indoor, dry environments it is adequate. For humid, outdoor, or washdown environments, apply a light machine oil or grease to the gear teeth and bore after installation to extend service life.

Will these helical gears mesh with my existing Mod 1 spur gears?

Helical gears and spur gears of the same module cannot be directly meshed — they require matching helix angles. These gears are designed to mesh with a mating Mod 1 helical gear of the same helix angle (and opposite hand for parallel-axis drives). If you need to interface with a spur gear, a transition stage or a different gear type is required.

What is the difference between buying 1 pc vs. a pack of 10?

Single-piece orders are ideal for prototyping, replacement, or low-volume builds. Packs of 2, 4, or 10 offer a lower per-unit cost and are suited for production runs, spare-parts inventory, or multi-axis machines that use the same gear specification on several axes. Select your pack size from the "Pack of" option above.

Do I need a keyway or set screw to secure the gear on the shaft?

These gears are supplied with a plain bore. Securing method depends on your design: a set screw (grub screw) tapped into the hub is the most common approach for light-to-medium torque. For higher torque or reversing loads, a keyed shaft and matching keyway broached into the bore is recommended. Confirm hub dimensions and wall thickness before broaching.

🛒 Select your Specification (tooth count & bore) and Pack of quantity above, then add to cart.

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