6063 Aluminium Phillips Pan Head Machine Screws DIN 7985 — M1.7 to M6 Metric

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Sale price$8.65 USD
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In stock (500 units), ready to be shipped

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Description

 

Aluminium Phillips Pan Head Machine Screws — Lightweight Metric Fasteners for Precision Assembly

When every gram counts and corrosion is a concern, reaching for a steel screw is the wrong call. Engineers, electronics assemblers, and DIY builders who work with aluminium enclosures, RC frames, camera rigs, and lightweight structural panels need a fastener that matches their material — one that won't add unnecessary weight, won't galvanically corrode adjacent aluminium parts, and won't strip out under a Phillips driver. These 6063 aluminium Phillips pan head machine screws are built for exactly those situations.

Each screw is manufactured from 6063 aluminium alloy and conforms to DIN 7985, featuring a pan head profile with a Phillips (cross) drive recess. Available in metric sizes from M1.7 through M6, with lengths ranging from 3mm (≈1/8") to 60mm (≈2-3/8"), and sold in pack quantities from 10 to 500 pieces depending on size. The metric coarse thread follows ISO 68-1 pitch standards, ensuring compatibility with standard metric nuts, threaded inserts, and tapped holes.

Typical use cases include securing PCBs to aluminium standoffs in electronics enclosures, fastening lightweight structural panels in drone and RC vehicle frames, assembling camera cage components and optical equipment mounts, and general metric fastener stock for workshop and production use. The pan head geometry and Phillips drive make these aluminium pan head screws a go-to choice wherever a low-profile, broad-bearing fastener is needed in metric machine screw applications.

ℹ️ Compatibility: DIN 7985 metric coarse thread (ISO 68-1). Compatible with standard metric nuts, brass/aluminium threaded inserts, and tapped holes. Sizes M1.7–M6 with lengths 3–60mm. Verify thread pitch before ordering for tapped-hole applications.

✅ Key Features of These Aluminium Phillips Pan Head Machine Screws

  • 🛠️Lightweight 6063 Aluminium Alloy — Significantly lighter than steel equivalents, making these aluminium pan head screws ideal for weight-sensitive builds such as drone frames, RC vehicles, and portable electronics enclosures.
  • 🔩DIN 7985 Pan Head Profile — The broad, low-profile pan head distributes clamping load across a wide bearing surface, reducing the risk of pull-through in thin sheet materials and PCB mounting applications.
  • 🛡️Natural Corrosion Resistance — 6063 aluminium forms a stable oxide layer that provides inherent resistance to oxidation and moderate moisture exposure, reducing maintenance needs in indoor and sheltered outdoor assemblies.
  • ⚙️Standard Metric Coarse Thread (ISO 68-1) — Threads conform to internationally recognized metric pitch standards, ensuring straightforward compatibility with metric nuts, inserts, and tapped holes across M1.7 to M6 sizes.
  • 🔧Phillips Drive for Fast Installation — The cross-recess drive works with standard PH0, PH1, and PH2 Phillips bits, enabling quick installation with common hand tools and power drivers in production and field assembly environments.
  • 📦Flexible Pack Quantities — Available in quantities from 10 to 500 pieces per order, allowing you to match your purchase to prototype, small-batch, or production-volume needs without overstocking.

📐 Technical Specifications — Aluminium Phillips Pan Head Machine Screws DIN 7985

Material 6063 Aluminium Alloy
Head Type Pan Head
Drive Type Phillips (Cross Recess)
Standard DIN 7985
Thread Type Metric Coarse (ISO 68-1)
Size Range M1.7 — M6
Length Range 3mm (≈1/8") — 60mm (≈2-3/8")
Finish Mill / Natural (uncoated aluminium)
Tensile Strength (typical) Typically 145–186 MPa (21,000–27,000 psi) depending on temper
Recommended Driver Bit PH0 (M1.7–M2), PH1 (M2.5–M3.5), PH2 (M4–M6)
Pack Quantities Available 10, 20, 40, 50, 100, 200, 400, 500 pcs (varies by size)
Country of Origin See variant options
RoHS / Compliance Contact us to confirm
⚠️ Note: Aluminium screws are softer than steel. Avoid over-torquing, especially in smaller sizes (M1.7–M2.5). Use a calibrated torque driver where precise clamping force is required. Not recommended for high-vibration applications without thread-locking compound.

❓ Frequently Asked Questions

How do I choose the right screw length for my application?

A general rule of thumb is to select a length that allows the screw to engage at least 1.5× the screw diameter into the receiving material. For example, an M3 screw (3mm diameter) should typically thread at least 4.5mm into the base material. If you are fastening two panels together, add the thickness of the top panel to the required thread engagement depth. Our variants range from 3mm (≈1/8") to 60mm (≈2-3/8") to cover most assembly needs.

What is the tensile strength of 6063 aluminium screws?

6063 aluminium alloy generally has a tensile strength of approximately 145–186 MPa (21,000–27,000 psi) depending on temper. These screws are well-suited for light-to-medium duty fastening in electronics, enclosures, and structural panels where weight savings matter. For high-load structural applications, please contact us to confirm suitability.

Are these screws suitable for outdoor or marine use?

6063 aluminium offers good natural corrosion resistance due to its stable oxide layer, making it generally suitable for outdoor environments with moderate moisture exposure. However, in highly corrosive environments such as direct saltwater immersion or coastal spray zones, additional protective coatings or stainless steel alternatives are typically recommended. Contact us to confirm suitability for your specific environment.

What thread standard do these screws follow, and are they compatible with standard metric hardware?

These screws conform to DIN 7985, which specifies metric coarse thread (ISO 68-1) pitch standards. M1.7 through M6 sizes use standard metric coarse pitches (e.g., M3 = 0.5mm pitch, M4 = 0.7mm pitch, M5 = 0.8mm pitch, M6 = 1.0mm pitch). They are compatible with standard metric nuts, inserts, and tapped holes following ISO metric thread specifications.

Can I use these screws with aluminium standoffs, brass inserts, or PCB mounting hardware?

Yes. These aluminium Phillips pan head screws are commonly used with aluminium standoffs, brass inserts, nylon spacers, and PCB mounting hardware. The pan head profile provides a broad bearing surface that distributes clamping load evenly, making them well-suited for electronics enclosures and circuit board assemblies. Always verify thread pitch compatibility before assembly.

Which Phillips driver bit size should I use for each screw size?

Phillips drive size generally corresponds to screw diameter: M1.7–M2 typically use a PH0 bit, M2.5–M3.5 typically use a PH1 bit, and M4–M6 typically use a PH2 bit. Using the correct bit size minimizes cam-out and protects the drive recess, especially important with aluminium which is softer than steel.

What quantity options are available and how do I choose the right pack size?

Depending on the size, quantities range from 10 to 500 pieces per order. For prototyping or small repairs, the smaller pack sizes (10–50 pcs) are generally sufficient. For production runs, assembly lines, or workshop stock, the larger packs (200–500 pcs) offer a lower per-unit cost. Select your size and quantity combination above before adding to cart.

🛒 Select your screw size and quantity above, then add to cart — ships from our US warehouse.

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