Compression Spring 3.5mm Wire Dia Spring Steel Pressure/Coil Springs OD 20-50mm

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Sale price$27.44 USD
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In stock (500 units), ready to be shipped

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Description

Compression Spring 3.5mm Wire Dia — Reliable Coil Springs for DIY Machines & Automation

When a loose mechanism, a rattling fixture, or an under-tensioned jig brings your project to a halt, the right compression spring makes all the difference. These 3.5mm wire diameter coil springs are engineered for makers, small-workshop builders, and automation hobbyists who need consistent, repeatable spring force without sourcing from industrial suppliers.

Each spring is formed from spring steel wire with a nominal wire diameter of 3.5mm (approximately 0.138 in). Outer diameters span 20–50mm (roughly 0.79–1.97 in), and body lengths range from 60mm to 305mm (2.36–12.01 in), giving you a broad selection matrix to match your exact application. Ends are closed and ground for stable seating on flat surfaces.

Typical use cases include return-force mechanisms in DIY press jigs, tension-balancing in 3D-printer Z-axis assemblies, buffer springs in light conveyor systems, and load-bearing coil springs in custom automation fixtures — all scenarios where a 3.5mm wire compression spring with a defined outer diameter delivers measurable, repeatable performance.

⚙️ Compatibility: Suitable for spring-loaded fixtures, DIY press tools, automation jigs, conveyor buffers, and mechanical assemblies requiring a closed-end ground compression spring with 3.5mm wire diameter. Verify inner bore clearance and free length against your design before ordering.

✅ Key Features of These 3.5mm Wire Compression Springs

🔩 3.5mm Wire Diameter

Consistent 3.5mm (0.138 in) wire cross-section across all variants for predictable spring-rate calculations in your design.

📐 Wide OD Range: 20–50mm

Thirteen outer diameter options from 20mm to 50mm (0.79–1.97 in) let you match bore or housing dimensions precisely.

📏 Multiple Free Lengths: 60–305mm

Ten length options from 60mm to 305mm (2.36–12.01 in) cover short-stroke return springs through long-travel buffer applications.

🛡️ Spring Steel Construction

Formed from spring steel for strong elastic recovery and resistance to fatigue under repeated compression cycles in mechanical assemblies.

🔄 Closed & Ground Ends

Closed and ground end coils provide a flat, stable seating surface, reducing lateral deflection and improving load alignment in your fixture.

📦 Flexible Pack Quantities

Available in 1, 2, or 5-piece packs depending on the variant — order exactly what your project needs without excess stock.

📐 Technical Specifications — Compression Spring

Wire Diameter 3.5mm (0.138 in)
Outer Diameter (OD) 20mm – 50mm (0.79 – 1.97 in)
Free Length 60mm – 305mm (2.36 – 12.01 in)
Material Spring Steel
End Type Closed & Ground
Spring Type Compression (Coil / Pressure)
Surface Finish See variant options
Spring Rate See variant options
Max Load Capacity See variant options
Pack Quantity 1 PCS / 2 PCS / 5 PCS (varies by variant)

❓ Frequently Asked Questions

How do I choose the right outer diameter for my application?

Measure the bore or housing your spring will sit inside, then select an OD that provides a small clearance — typically 1–2mm smaller than the bore. For a guide rod application, measure the rod diameter and choose an inner diameter (OD minus two wire diameters) that clears the rod with 0.5–1mm of play. This product offers ODs from 20mm to 50mm to cover a wide range of fixture sizes.

What free length should I select for my design?

Free length is the uncompressed length of the spring. Choose a free length that, when compressed to your working height, still leaves the spring above its solid height (coils fully closed). As a starting point, your working deflection should not exceed 70–80% of the free length. Available lengths here range from 60mm to 305mm to suit short-stroke and long-travel applications alike.

How strong are these compression springs?

Spring force depends on the wire diameter, OD, free length, and number of active coils — all of which interact. With a 3.5mm wire diameter, these springs are suited for moderate-to-heavy-duty DIY and light industrial applications. For precise load requirements, use the spring rate formula (G × d⁴) / (8 × D³ × n) or contact us with your target load and deflection so we can confirm suitability.

Are these springs corrosion-resistant?

These springs are made from spring steel, which offers good mechanical properties but has moderate corrosion resistance in dry indoor environments. For outdoor, humid, or chemically exposed applications, consider applying a light coat of corrosion-inhibiting oil or grease, or contact us to ask about surface-treated options. Avoid prolonged exposure to moisture without protection.

Are these compatible with standard spring guides and retainers?

Yes — closed and ground ends make these springs compatible with standard flat spring seats, guide rods, and retainer cups. Verify that your guide rod diameter is smaller than the spring's inner diameter (OD minus 2× wire diameter) and that your retainer cup inner diameter is larger than the OD. With 13 OD options, you can find a match for most standard tooling.

Can I use these springs in a 3D printer, CNC machine, or automation fixture?

Yes. These compression springs are commonly used in DIY 3D-printer Z-axis leveling, CNC hold-down clamps, pneumatic fixture return mechanisms, and light conveyor buffer stops. Select the OD and length that match your mounting geometry, and confirm the spring rate meets your force requirement before finalizing your design.

What is the difference between the 1 PCS, 2 PCS, and 5 PCS pack options?

The pack quantity refers to the number of identical springs included in one order. Smaller packs (1 PCS) are ideal for prototyping or single-fixture builds, while 5 PCS packs offer better value for production runs or builds requiring multiple springs of the same specification. Pack availability varies by OD and length combination — check the variant selector for options.

How do I verify the spring fits before I finalize my order?

Before ordering, confirm three dimensions: (1) OD — must clear your housing bore with 1–2mm gap; (2) inner diameter (OD − 2 × 3.5mm) — must clear your guide rod; (3) free length — must allow your required working stroke without reaching solid height. If you are unsure, order a single-piece sample of your target variant first, then scale up once fit is confirmed.

🛒 Select your Wire Diameter × Outer Diameter, Length, and Packing QTY above, then add to cart.

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