Compression Spring Wire Dia 0.2-0.4mm &OD 2-12mm & 5-305mm Length Pressure Small

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Sale price$3.33 USD
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In stock (500 units), ready to be shipped

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Description

Compression Springs with Precise Wire Diameter Control — Built for Tight-Tolerance Applications

When your project demands consistent spring force in a compact footprint, finding the right compression spring can be frustrating. Hobbyists, electronics engineers, and precision DIY makers often struggle with springs that are too stiff, too loose, or simply the wrong size. These compression springs are engineered for exact-fit applications where wire diameter, outer diameter, and free length all matter.

Each spring is wound from carbon steel wire with a uniform helical coil structure. Wire diameters range from 0.2 mm to 0.4 mm (approximately 0.008–0.016 in), outer diameters span 1.5 mm to 12 mm (approximately 0.06–0.47 in), and free lengths cover 5 mm to 305 mm (approximately 0.2–12 in). Springs are sold in packs of 10 pieces per variant.

These compression springs are well-suited for miniature electronics assemblies requiring button or contact preload, robotics and automation mechanisms needing return-force elements, and precision instrument or sensor housings where space is limited. Long-tail use cases include small compression spring for PCB contact, micro coil spring for pen clicker mechanism, and miniature return spring for sensor actuator.

⚙️ Compatibility: Suitable for electronics, robotics, instrumentation, mechanical assemblies, and DIY projects requiring small-diameter compression springs. Verify free length and outer diameter against your housing bore before ordering.

✅ Key Features of These Compression Springs

  • 🔩Wide Size Matrix — Wire dia 0.2/0.3/0.4 mm × OD 1.5–12 mm × length 5–305 mm gives you precise dimensional control across hundreds of combinations.
  • 🧲Carbon Steel Construction — Uniform helical winding provides consistent spring rate and reliable return force across the full compression stroke.
  • 📦10-Piece Packs — Each variant ships as a set of 10 identical springs, ideal for prototyping, repair stock, or small-batch production.
  • 📐Tight Dimensional Tolerances — Consistent wire diameter and coil pitch ensure repeatable performance when used in precision housings or fixtures.
  • 🔄Full Compression Range — From ultra-short 5 mm springs for button contacts to 305 mm extended springs for larger mechanical returns, all in one product line.
  • 🛠️Versatile Application Fit — Compatible with PCB contact pads, pen mechanisms, sensor actuators, valve returns, and general mechanical assemblies requiring small compression springs.

📐 Technical Specifications — Compression Springs

Spring Type Compression (helical coil)
Wire Diameter Range 0.2 mm / 0.3 mm / 0.4 mm (0.008–0.016 in)
Outer Diameter Range 1.5 mm – 12 mm (0.06–0.47 in)
Free Length Range 5 mm – 305 mm (0.2–12.0 in)
Material Carbon steel
Coil Direction See variant options
End Type See variant options
Surface Finish See variant options
Spring Rate See variant options
Pack Quantity 10 pcs per pack

❓ Frequently Asked Questions

How do I choose the right wire diameter for my application?

Wire diameter directly affects spring stiffness (spring rate). A thicker wire (0.4 mm) produces a stiffer spring with higher load capacity, while a thinner wire (0.2 mm) yields a softer spring suited for light-touch contacts or delicate mechanisms. Match wire diameter to your required load and deflection range. If you are unsure, start with 0.3 mm as a mid-range option.

What is the difference between outer diameter and wire diameter?

Wire diameter (0.2–0.4 mm) refers to the thickness of the steel wire used to wind the coil. Outer diameter (OD, 1.5–12 mm) is the overall width of the spring coil from outside edge to outside edge. When fitting a spring into a bore or housing, the OD must be smaller than the bore inner diameter. When fitting over a shaft or pin, the spring inner diameter (OD minus 2× wire dia) must be larger than the shaft.

Are these springs corrosion resistant?

These springs are made from carbon steel, which offers good mechanical properties but limited inherent corrosion resistance. For indoor, dry, or low-humidity environments they perform reliably. For applications exposed to moisture, chemicals, or outdoor conditions, consider applying a light coating of machine oil or contact us to confirm whether a coated or stainless variant is available for your size.

Can I use these springs in electronics or PCB assemblies?

Yes. The small wire diameters (0.2–0.4 mm) and compact outer diameters (as small as 1.5 mm OD) make these springs well-suited for PCB contact pads, battery terminals, push-button mechanisms, and connector preload applications. Verify that the spring's free length and compressed length fit within your PCB stack height before ordering.

How do I select the correct free length?

Free length is the uncompressed length of the spring. To select correctly: (1) measure the available travel distance in your assembly, (2) determine how much compression you need under load, and (3) choose a free length that is longer than your compressed target by your required travel. For example, if you need 10 mm of travel and want the spring compressed to 15 mm, select a free length of approximately 25 mm.

Are the springs sold individually or in packs?

All variants are sold in packs of 10 identical springs. Each listing specifies the wire diameter, outer diameter, and free length. Select the combination that matches your requirement from the variant dropdowns above, then add to cart. Bulk quantities beyond 10 pcs can be achieved by ordering multiple packs.

What applications are these compression springs commonly used for?

Common applications include: pen clicker return mechanisms, miniature valve springs, sensor actuator return springs, battery contact preload springs, robotics joint return elements, instrument panel button springs, and small mechanical assembly preload components. The wide size range (OD 1.5–12 mm, length 5–305 mm) covers most small-to-medium precision mechanical needs.

🛒 Select your Wire Dia, Outer Diameter, and Length & Amount above, then add to cart.

 

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