HTD-5M 46T-60T Timing Belt Pulley With Expansion/Tension Sleeve Teeth Width 21mm

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Sale price$38.47 USD
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In stock (500 units), ready to be shipped

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Description

HTD-5M Timing Belt Pulley with Expansion Sleeve — Precise, Slip-Free Power Transmission

When your DIY automation project demands repeatable, backlash-free motion, a loose or mismatched pulley is the first thing that breaks your build. Makers, CNC hobbyists, and small-workshop engineers who rely on HTD-5M belt drives need a pulley that locks firmly onto the shaft and stays there — without set-screw marks or shaft damage. This HTD-5M timing belt pulley with expansion/tension sleeve is engineered for exactly that use case.

Each pulley is machined from aluminum alloy and features an HTD-5M tooth profile (5 mm pitch) with a 21 mm belt-contact width. The integrated expansion sleeve bore accepts shaft diameters from 5 mm to 32 mm (~0.197 in to 1.260 in), covering the most common motor and gearbox shaft sizes. Available tooth counts are 46T, 48T, 50T, and 60T, giving pitch circumferences of 230 mm, 240 mm, 250 mm, and 300 mm respectively.

Typical applications include desktop CNC routers requiring synchronized X/Y axis drives, 3D printer extruder and motion systems using HTD-5M belts, and light-duty conveyor or indexing table builds where a keyless expansion sleeve simplifies shaft alignment and disassembly.

⚙️ Compatibility: Designed for HTD-5M (5 mm pitch) synchronous belts with 20–21 mm width. Shaft bore range: 5 mm – 32 mm. Verify your belt pitch and shaft diameter before ordering.

✅ Key Features of These HTD-5M Timing Belt Pulleys

🔩 Keyless Expansion Sleeve Bore

The tension/expansion sleeve clamps evenly around the shaft without keys or set screws, eliminating shaft damage and allowing precise angular positioning.

📐 HTD-5M Tooth Profile, 21 mm Width

Curvilinear HTD tooth geometry distributes load across the full tooth face, reducing belt wear and maintaining accurate pitch engagement under dynamic loads.

🎯 Wide Bore Range: 5 mm – 32 mm

21 sleeve bore options cover NEMA stepper shafts (5 mm), common servo shafts (6–10 mm), and larger gearbox outputs up to 32 mm — one product family for your whole build.

⚖️ Four Tooth-Count Options (46T / 48T / 50T / 60T)

Select the tooth count that matches your target gear ratio and center distance. Larger tooth counts increase pitch circumference and reduce belt wrap angle on small pulleys.

🏗️ Aluminum Alloy Construction

Lightweight yet rigid aluminum body keeps rotational inertia low — critical for high-acceleration CNC and robotics applications — while resisting corrosion in workshop environments.

🔄 Drop-In Replacement for Standard HTD-5M Pulleys

Tooth profile and pitch are fully compatible with standard HTD-5M synchronous belts, making these pulleys a direct upgrade or replacement in existing drive systems.

📐 Technical Specifications — HTD-5M Timing Belt Pulley

Belt Profile HTD-5M (5 mm pitch, curvilinear)
Teeth Width 21 mm
Belt Width Compatibility 20 mm (nominal)
Available Tooth Counts 46T, 48T, 50T, 60T
Pitch Circumference 230 mm / 240 mm / 250 mm / 300 mm (by tooth count)
Bore Type Expansion / Tension Sleeve (keyless)
Bore Range 5 mm – 32 mm (5, 6, 6.35, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 20, 22, 24, 25, 28, 30, 32 mm)
Material Aluminum Alloy
Finish Natural / anodized (see variant options)
Outer Diameter See variant options
Hub Diameter See variant options
Weight See variant options
Quantity per Order 1 piece

❓ Frequently Asked Questions

How do I choose the right tooth count (46T, 48T, 50T, or 60T)?

The tooth count determines the pulley's pitch circumference (46T = 230 mm, 48T = 240 mm, 50T = 250 mm, 60T = 300 mm). Choose based on your required gear ratio and the center distance between your drive and driven shafts. A larger tooth count on the driven pulley relative to the drive pulley reduces output speed and increases torque. Use a belt-length calculator to confirm your belt length once you've selected both pulleys.

What shaft diameter does the expansion sleeve fit?

The expansion sleeve bore is available in 21 sizes: 5, 6, 6.35, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 20, 22, 24, 25, 28, 30, and 32 mm. Select the option that matches your motor or gearbox shaft diameter exactly. The 6.35 mm option suits ¼-inch imperial shafts common on North American motors.

How does the expansion sleeve work, and is it stronger than a set-screw bore?

The expansion (tension) sleeve is a split collet-style insert that compresses uniformly around the shaft when the clamping bolt is tightened. This distributes clamping force over a larger contact area than a single set screw, reducing the risk of shaft marring and providing more consistent torque transmission. It also allows the pulley to be repositioned angularly without removing it from the shaft, which is useful during belt-tension adjustment.

Is this pulley compatible with standard HTD-5M belts?

Yes. The tooth profile follows the HTD-5M standard (5 mm pitch, curvilinear tooth form). It is compatible with any HTD-5M synchronous belt with a 20 mm or 21 mm width. It is not compatible with GT2, MXL, XL, or other pitch belts — always verify the belt pitch before ordering.

Will aluminum pulleys corrode or wear out quickly in a workshop environment?

Aluminum alloy offers a good balance of light weight and corrosion resistance for typical indoor workshop conditions. The natural oxide layer that forms on aluminum provides adequate protection against humidity and mild chemical exposure. For outdoor or high-moisture environments, consider applying a light coating of dry lubricant to the bore area. The tooth flanks are designed to run against rubber/polyurethane HTD belts and will not corrode under normal use.

Can I use this pulley on a NEMA 17 or NEMA 23 stepper motor?

Yes. NEMA 17 stepper motors typically have a 5 mm shaft — select the 5 mm bore option. NEMA 23 motors commonly use 6.35 mm (¼ in) or 8 mm shafts — select the matching bore. The expansion sleeve provides a secure, backlash-free connection without requiring a flat on the shaft, though a flat or keyway will further increase torque capacity.

What is the maximum torque or belt tension this pulley can handle?

Exact torque ratings depend on the specific bore size, clamping bolt torque, and shaft surface finish. As a conservative guideline for aluminum HTD-5M pulleys of this size, continuous transmitted torque is typically in the range of 5–20 N·m depending on bore diameter and clamping conditions. For high-torque applications, contact us to confirm suitability before ordering.

🛒 Select your Number of Teeth and Sleeve Bore above, then add to cart.

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